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Winch Planetary Gearbox for Industrial Winches
The Winch Planetary Gearbox for Industrial Winches is a robust mechanical device designed to enhance the performance and efficiency of industrial winches. Utilizing a planetary gear system, it allows for high torque output while maintaining compact size and lightweight construction. This gearbox is essential for applications requiring heavy lifting and precise control, making it ideal for construction, mining, and maritime industries where reliability and power are paramount.
Features and Specifications of Winch Planetary Gearbox for Industrial Winches
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Industrial Winches: Working Principle
The Winch Planetary Gearbox is designed to efficiently transmit power in industrial winches. Its basic structure consists of a central sun gear, multiple planet gears, and an outer ring gear, enabling high torque output and reduced size. As the motor drives the sun gear, the planet gears rotate around it, while also orbiting within the ring gear. This unique arrangement allows for smooth and efficient movement, essential for lifting heavy loads in applications like construction and marine operations. The gearbox's compact design enhances the winch's overall performance, ensuring reliability and longevity.
Advantages of Winch Planetary Gearbox for Industrial Winches
- High Torque and Load Capacity: The multi-tooth meshing design evenly distributes loads, significantly enhancing the load-bearing capacity, making it ideal for heavy-duty applications.
- Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers a volume advantage, allowing for more efficient use of space in industrial settings.
- Transmission Efficiency: Our gearbox achieves impressive single-stage efficiency rates of 97%-98%, with excellent performance in multi-stage configurations.
- Durability and Reliability: Uniform stress distribution contributes to prolonged lifespan, ensuring consistent performance under demanding conditions.
- Customizability: The gearbox can be tailored to meet varying winch requirements, including adjustments to gear ratios, torque, and mounting methods.
Selection Guide for Winch Planetary Gearbox
When selecting a Winch Planetary Gearbox for industrial applications, consider the following factors: the power or torque requirements, the gear ratio, and the operational speed. Additionally, evaluate the input and output types (spline, hollow, solid), and whether external or radial forces impact these ends. Assess the working temperature, lifespan requirements, and any special demands like continuous operation or shock loads. Proper consideration of these elements ensures optimal performance and reliability.
How to Determine Whether the Gearbox Is Overloaded?
To assess if the gearbox is overloaded, consider the following points:
- Monitor the operating temperature; excessive heat can indicate overload.
- Check for unusual noises, such as grinding or rattling, which may suggest gear strain.
- Inspect the output speed; a significant drop can signal excessive load.
- Review the torque readings; if they exceed the manufacturer's specifications, the gearbox may be overloaded.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for the Ever-power Group, specializing in providing high-quality solutions for various industrial applications. The Winch Planetary Gearbox for Industrial Winches plays a crucial role in ensuring efficient and reliable operation in winching systems. Its design allows for optimal torque transmission and enhanced durability, making it essential for heavy lifting and hauling tasks.
We invite all customers to consider customizing and purchasing our advanced winch planetary gearboxes to meet your specific needs. Experience the difference in performance and reliability today!
Additional information
Edited | Zqq |
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