Winch Planetary Gearbox for Towing Winches

The Winch Planetary Gearbox for Towing Winches is a crucial component designed to enhance the efficiency and power of towing operations. This gearbox utilizes a planetary gear system, which allows for high torque transmission in a compact design. It is specifically engineered for towing winches, providing reliable performance when pulling heavy loads. With its robust construction, this gearbox ensures durability and smooth operation, making it an essential part of any towing setup.

Features and Specifications of Winch Planetary Gearbox for Towing Winches

SpecificationDetails
Output torque range1000-280000 N.m
Gear ratiosi=5.3-400
SupportThe gearbox has rotating housing flanges to fit winch
Applicable motorsAxial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor optionsPressure relief valve, overcenter valve on request
BearingRobust bearing system absorbing the forces exerted by the ring gear
BrakeHydraulic released parking brake on request
Performance figuresRefer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
CompatibilityTechnical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
TypeMax. torque N.mRange of ratios (i)Max. Input speed (rpm)Braking torque (N.m)
EP400W18706.091000130
EP401W113006.21000270
EP402W2400012.4-37.13500-
EP403W2400015.4-403500270
EP405W700020-803500270
EP405.4W550026-573500280
EP406AW1250023-2203500430
EP406W1300028-1403500430
EP406BW31750063-1363500430
EP407AW1800038-1363500430-530
EP407W32600063-1363500530
EP410W33750062-1773500530
EP413W34250086-1723500610
EP414W36700076-18635001200
EP415W310000081-21530001200
EP416W314000087-25530002000
EP417W3200000123-36530002000
EP419W3275000161-30625003000

Winch Planetary Gearbox for Towing Winches - Working Principle

The Winch Planetary Gearbox operates through a series of gears that efficiently transmit power from the motor to the winch drum. Its basic structure includes a central sun gear, planet gears that rotate around it, and a ring gear. This arrangement allows for a compact and sturdy design, significantly increasing torque while reducing speed. In towing applications, as the motor turns the sun gear, the planet gears engage with the ring gear, creating a powerful, controlled pull. This mechanism ensures reliable operation in various towing scenarios, making it ideal for heavy lifting tasks.

Planetary Gear System

Advantages of Winch Planetary Gearbox for Towing Winches

  • High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing overall load-bearing capabilities.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, the compact size of our planetary gearbox allows for better space utilization.
  • Transmission Efficiency: Achieving single-stage efficiency rates of 97%-98%, our gearbox also performs excellently in multi-stage configurations.
  • Durability and Reliability: Uniform stress distribution contributes to an extended service life, ensuring dependable performance over time.
  • Customizability: Tailored to meet various winching needs, the gearbox can be adjusted for gear ratios, torque, and mounting options.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for towing winches, consider the following factors: the power or torque requirements, the gear ratio, and the rotational speed. Assess the input and output types, including spline, hollow, or solid configurations. Evaluate external forces or radial loads on the input or output ends, operating temperature conditions, and expected lifespan. Additionally, consider any special requirements such as continuous operation or shock loads to ensure optimal performance.

Winch Planetary Gearbox for Towing Winches

How to Determine Whether the Gearbox Is Overloaded?

To assess if a winch planetary gearbox is overloaded, consider the following points:

1. **Unusual Noises**: Listen for grinding or straining sounds during operation, indicating excessive stress.
2. **Temperature Check**: An overheated gearbox can signify overload; excessive heat can damage components.
3. **Performance Decrease**: If the winch struggles to lift loads it previously handled easily, this may indicate an overload condition.
4. **Vibration**: Noticeable vibrations during operation can mean internal issues linked to overloading.

Winch Gearbox Overload Indicators

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gear solutions. The Winch Planetary Gearbox for Towing Winches plays a crucial role in enhancing the efficiency and reliability of towing applications. Its design ensures smooth operation and maximum torque transfer, making it indispensable for various industries. We encourage all customers to consider customizing and purchasing this essential gearbox to optimize their winching systems and achieve better performance.

Winch Planetary Gearbox

Additional information

Edited

Zqq

RP Techniek BV (EVER-POWER Netherlands Branch)

Mail:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Professional production Speed Reducer, Worm Gearbox, Sprocket, Rack, Gear, Roller Chain, V-Belt Pulley, Motor, PTO Drive Shaft, Chain CC600, Taper Bushes Manufacturer and Supplier.

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