Winch Planetary Gearbox for Steel Mill Lifting Equipment

The Winch Planetary Gearbox for Steel Mill Lifting Equipment is a robust mechanical system designed to efficiently convert motor rotation into high torque, essential for lifting heavy loads in steel mills. This gearbox ensures smooth operation and reliability, making it ideal for lifting and moving steel products, machinery, and components within the facility. Its compact design and high durability contribute to enhanced productivity and safety in demanding industrial environments.

Features and Specifications of Winch Planetary Gearbox for Steel Mill Lifting Equipment

SpecificationDetails
Output torque range1000-280000 N.m
Gear ratiosi=5.3-400
SupportThe gearbox has rotating housing flanges to fit winch
Applicable motorsAxial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor optionsPressure relief valve, overcenter valve on request
BearingRobust bearing system absorbing the forces exerted by the ring gear
BrakeHydraulic released parking brake on request
Performance figuresRefer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
CompatibilityTechnical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
TypeMax. torque N.mRange of ratios (i)Max. Input speed (rpm)Braking torque (N.m)
EP400W18706.091000130
EP401W113006.21000270
EP402W2400012.4-37.13500-
EP403W2400015.4-403500270
EP405W700020-803500270
EP405.4W550026-573500280
EP406AW1250023-2203500430
EP406W1300028-1403500430
EP406BW31750063-1363500430
EP407AW1800038-1363500430-530
EP407W32600063-1363500530
EP410W33750062-1773500530
EP413W34250086-1723500610
EP414W36700076-18635001200
EP415W310000081-21530001200
EP416W314000087-25530002000
EP417W3200000123-36530002000
EP419W3275000161-30625003000

Winch Planetary Gearbox for Steel Mill Lifting Equipment - Working Principle

The Winch Planetary Gearbox operates through a series of gears that distribute torque efficiently. It consists of a sun gear, planet gears, and a ring gear, allowing for high reduction ratios and compact design. In steel mills, this gearbox transfers power from the motor to the winch drum, facilitating heavy lifting operations. As the motor turns the sun gear, the planet gears rotate around it, engaging with the ring gear. This unique arrangement ensures smooth and reliable lifting of steel loads, optimizing performance in demanding environments.

Planetary Gearbox

Advantages of Winch Planetary Gearbox for Steel Mill Lifting Equipment

  • High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the gearbox's load-bearing capabilities.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant space-saving advantages.
  • Transmission Efficiency: With single-stage efficiency reaching 97%-98%, our multi-stage configurations also demonstrate excellent efficiency performance.
  • Durability and Reliability: Uniform stress distribution within the gearbox contributes to an extended lifespan and reliable operation.
  • Customizability: The gearbox can be tailored to meet various winch requirements, including adjustments in gear ratio, torque, and mounting options.

Selection Guide for Winch Planetary Gearbox

When selecting a Winch Planetary Gearbox for Steel Mill Lifting Equipment, consider the following factors: the required power or torque, gear ratio, operating speed, input type, and output type (spline, hollow, solid, etc.). Assess whether there are external or radial forces at the input or output ends, the operating temperature, and lifespan requirements. Additionally, account for any special needs, such as the ability to operate continuously or withstand shock loads.

Winch Planetary Gearbox

How to Determine Whether the Gearbox Is Overloaded?

To assess if the gearbox is overloaded, consider the following points:

  • Monitor the operating temperature; excessive heat indicates potential overload.
  • Listen for unusual noises such as grinding or rattling, which may suggest stress on the gearbox.
  • Check for vibrations; increased vibration levels can signal excess load.
  • Inspect the output speed; a drop in speed while under load can indicate an overload condition.

Winch Gearbox Overload Indicators

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in advanced drive solutions. The Winch Planetary Gearbox plays a crucial role in steel mill lifting equipment, providing reliable torque and smooth operation essential for heavy lifting tasks. Its robust design ensures efficiency and longevity, making it an ideal choice for demanding industrial applications.

We encourage all customers to customize and purchase our winch planetary gearboxes, tailored to meet your specific requirements and enhance your operational efficiency. Invest in quality, and transform your lifting capabilities today!

Winch Planetary Gearbox

Additional information

Edited

Zqq

RP Techniek BV (EVER-POWER Netherlands Branch)

Mail:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Professional production Speed Reducer, Worm Gearbox, Sprocket, Rack, Gear, Roller Chain, V-Belt Pulley, Motor, PTO Drive Shaft, Chain CC600, Taper Bushes Manufacturer and Supplier.

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