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Winch Planetary Gearbox for Oil Drilling Winches
The Winch Planetary Gearbox for Oil Drilling Winches is a robust mechanical device designed to enhance the efficiency and reliability of winching operations in the oil drilling sector. This gearbox facilitates smooth and powerful torque transmission, allowing for precise control of heavy loads during drilling activities. Its planetary design ensures compactness and durability, making it essential for lifting and positioning equipment in challenging environments, ultimately contributing to safer and more efficient oil extraction processes.
Features and Specifications of Winch Planetary Gearbox for Oil Drilling Winches
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Oil Drilling Winches - Working Principle
The winch planetary gearbox operates using a series of gears that distribute power effectively. It consists of a sun gear, planet gears, and a ring gear, all encapsulated in a compact design. In oil drilling applications, the gearbox converts the motor's rotational motion into high torque, allowing the winch to lift heavy loads, such as drilling equipment. The planet gears revolve around the sun gear, enabling smooth power transmission and enhancing efficiency. This design minimizes backlash and increases durability, making it ideal for the demanding environment of oil drilling.
Advantages of Winch Planetary Gearbox for Oil Drilling Winches
- High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing overall load-bearing capability.
- Compactness and Space Efficiency: Our gearbox offers significant volume advantages compared to traditional gearboxes, making it ideal for space-constrained environments.
- Transmission Efficiency: Achieving an impressive single-stage efficiency of 97%-98%, while multi-stage configurations maintain high-efficiency levels.
- Durability and Reliability: Uniform stress distribution within the gearbox contributes to extended lifespan and reduced maintenance needs.
- Customizability: Designed to be adjustable for different winch requirements, including gear ratio, torque, and mounting options.
Selection Guide for Winch Planetary Gearbox
When selecting a winch planetary gearbox for oil drilling applications, several factors must be considered. Firstly, assess the required power or torque specifications. The gear ratio and operational speed are crucial for optimal performance. Additionally, determine the input and output types, such as spline, hollow, or solid. Consider whether external or radial forces will act on the input or output ends. Factor in the working temperature, lifespan expectations, and any special requirements like continuous operation or resistance to shock loads.
How to Reduce Operating Noise of Winch Planetary Gearbox?
To minimize operating noise in winch planetary gearboxes, precision machining and optimal gear design are crucial. Employing high-quality materials reduces friction and wear, thus lowering noise levels. Additionally, utilizing advanced gear profiles, such as helical gears, can enhance the meshing efficiency, leading to quieter operation. Proper lubrication also plays a vital role in reducing noise, as it prevents metal-to-metal contact and dissipates heat, ultimately improving the performance and longevity of the gearbox.
Key Strategies for Noise Reduction
- Use precision gears to ensure smooth engagement.
- Implement advanced gear designs like helical or spiral bevel gears.
- Optimize lubrication systems to minimize friction.
- Regular maintenance to check for wear and tear.
- Employ sound dampening materials in the gearbox housing.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gear systems. The Winch Planetary Gearbox for Oil Drilling Winches plays a crucial role in enhancing the efficiency and reliability of winch operations in challenging environments. With its robust design and superior performance, this gearbox ensures optimal torque management and longevity, essential for the demanding tasks in oil drilling.
We encourage all customers to customize and purchase our advanced winch planetary gearboxes to meet their specific needs. Elevate your operations with our tailored solutions!
Additional information
Edited | Zqq |
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