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Winch Planetary Gearbox for Crawler Cranes
The Winch Planetary Gearbox for Crawler Cranes is a crucial component designed to enhance the lifting and pulling capabilities of crawler cranes. This gearbox optimizes torque transmission, allowing for smooth and efficient operation during heavy lifting tasks. Its planetary design ensures durability and reliability, making it ideal for construction sites where precision and power are essential. By facilitating controlled movement, it significantly improves the crane’s overall performance and productivity.
Features and Specifications of Winch Planetary Gearbox for Crawler Cranes
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Crawler Cranes - Working Principle
The winch planetary gearbox is a crucial component in crawler cranes, designed to efficiently transmit power from the motor to the winch. Its basic structure includes a sun gear, planet gears, and a ring gear, all enclosed in a compact housing. When the motor rotates the sun gear, the planet gears revolve around it, transferring motion to the ring gear. This mechanism provides high torque and reduced speed, essential for lifting heavy loads with precision. In crawler cranes, the gearbox ensures smooth operation while hoisting and maneuvering loads on various terrains.
Advantages of Winch Planetary Gearbox for Crawler Cranes
- High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the overall load-bearing capacity.
- Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant size advantages, allowing for easier integration into crawler crane designs.
- Transmission Efficiency: Achieving an impressive single-stage efficiency of 97%-98%, our gearbox maintains high performance even in multi-stage configurations.
- Durability and Reliability: The uniform stress distribution within the gearbox contributes to a longer lifespan and reliable operation under heavy loads.
- Customizability: Designed to meet diverse winch requirements, the gearbox can be tailored in terms of gear ratio, torque, and mounting options.
Selection Guide for Winch Planetary Gearbox
When selecting a winch planetary gearbox for crawler cranes, consider the following factors: the power or torque requirements, the gear ratio, and the operating speed. Evaluate the input and output types, such as spline, hollow, or solid. Assess whether there are external or radial forces on the input or output ends, as well as the working temperature. Additionally, consider the required lifespan and any special needs, like continuous operation or shock loading conditions.
How to Determine Whether the Gearbox Is Overloaded?
To assess if the gearbox is overloaded, consider the following points:
1. **Unusual Noise**: Listen for grinding or whining sounds, indicating excessive strain on the gears.
2. **Temperature Increase**: Monitor the operating temperature; a significant rise suggests overloading.
3. **Vibration Levels**: Excessive vibrations can be a sign of misalignment or overload.
4. **Performance Issues**: Noticeable loss of power or sluggish operation may indicate that the gearbox is under stress.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gearboxes for various applications. The Winch Planetary Gearbox plays a crucial role in crawler crane operations, providing efficient power transmission and enhancing lifting capabilities. With its robust design and precision engineering, this gearbox ensures optimal performance in challenging environments.
We encourage customers to customize and purchase our winch planetary gearboxes to meet their specific needs and improve their machinery's efficiency. Invest in reliability and performance today!
Additional information
Edited | Zqq |
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