Winch Planetary Gearbox for Conveyor Traction Systems

The Winch Planetary Gearbox for Conveyor Traction Systems is a high-performance component designed to enhance the efficiency of conveyor operations. This gearbox allows for precise control of torque and speed, ensuring smooth and reliable movement of materials. Its compact design and robust construction make it ideal for heavy-duty applications, where it plays a crucial role in facilitating the traction necessary for transporting goods across various industrial environments.

Features and Specifications of Winch Planetary Gearbox for Conveyor Traction Systems

SpecificationDetails
Output torque range1000-280000 N.m
Gear ratiosi=5.3-400
SupportThe gearbox has rotating housing flanges to fit winch
Applicable motorsAxial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor optionsPressure relief valve, overcenter valve on request
BearingRobust bearing system absorbing the forces exerted by the ring gear
BrakeHydraulic released parking brake on request
Performance figuresRefer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
CompatibilityTechnical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
TypeMax. torque N.mRange of ratios (i)Max. Input speed (rpm)Braking torque (N.m)
EP400W18706.091000130
EP401W113006.21000270
EP402W2400012.4-37.13500-
EP403W2400015.4-403500270
EP405W700020-803500270
EP405.4W550026-573500280
EP406AW1250023-2203500430
EP406W1300028-1403500430
EP406BW31750063-1363500430
EP407AW1800038-1363500430-530
EP407W32600063-1363500530
EP410W33750062-1773500530
EP413W34250086-1723500610
EP414W36700076-18635001200
EP415W310000081-21530001200
EP416W314000087-25530002000
EP417W3200000123-36530002000
EP419W3275000161-30625003000

Winch Planetary Gearbox for Conveyor Traction Systems

The Winch Planetary Gearbox operates on the principle of gear reduction to efficiently transmit torque and speed from the motor to the conveyor system. Its basic structure includes a sun gear, planetary gears, and a ring gear, allowing for compact design and high torque output. In conveyor traction systems, it ensures smooth movement and control of the conveyor belt, enhancing operational efficiency. As the motor drives the sun gear, the planetary gears rotate around it, transferring motion to the ring gear and ultimately to the conveyor, facilitating the movement of materials seamlessly.

Planetary Gearbox Image

Advantages of Winch Planetary Gearbox for Conveyor Traction Systems

  • High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the overall load-bearing capability.
  • Compactness and Space Efficiency: Offers significant size advantages compared to traditional gearboxes, allowing for more efficient use of space.
  • Transmission Efficiency: Single-stage efficiency reaches 97%-98%, with excellent performance in multi-stage configurations.
  • Durability and Reliability: Uniform stress distribution contributes to a longer lifespan, ensuring consistent performance over time.
  • Customization: Designed to be adaptable for varying winch requirements, allowing adjustments in gear ratio, torque, and mounting options.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for conveyor traction systems, consider the following factors: power or torque ratings to meet operational demands, appropriate gear ratio for desired speed, and output speed requirements. Input and output types (spline, hollow, solid) are crucial, along with assessing any external or radial forces on the input/output ends. Additionally, consider working temperature, lifespan expectations, and any special requirements such as continuous operation or shock loading capabilities.

Winch Drive Image

Winch Planetary Gearbox for Conveyor Traction Systems

How to Reduce Operating Noise of Winch Planetary Gearbox?

To minimize the operating noise of winch planetary gearboxes in conveyor traction systems, precise machining and thoughtful gear design are essential. Utilizing high-quality materials and advanced manufacturing techniques can ensure tighter tolerances, reducing play between gear teeth. Additionally, optimizing gear tooth profiles for smoother contact during operation can significantly lower vibration, which is a primary source of noise. Implementing proper lubrication also aids in noise reduction by minimizing friction and wear between moving parts.

Key Strategies for Noise Reduction

- Employ precision machining for tighter gear tolerances.
- Use advanced gear design techniques for smoother tooth engagement.
- Choose high-quality materials to enhance durability and reduce noise.
- Implement effective lubrication systems to decrease friction.
- Regular maintenance checks to ensure optimal gearbox performance.

Winch Planetary Gearbox Image

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in innovative solutions for various industries. The Winch Planetary Gearbox for Conveyor Traction Systems plays a crucial role in ensuring efficient and reliable operation. Its design maximizes torque and minimizes energy loss, making it essential for heavy-duty applications.

We invite all customers to customize and purchase our high-quality winch planetary gearboxes to meet your specific needs. Invest in performance and reliability today!

Winch Planetary Gearbox

Additional information

Edited

Zqq

RP Techniek BV (EVER-POWER Netherlands Branch)

Mail:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Professional production Speed Reducer, Worm Gearbox, Sprocket, Rack, Gear, Roller Chain, V-Belt Pulley, Motor, PTO Drive Shaft, Chain CC600, Taper Bushes Manufacturer and Supplier.

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