Audible noise is evidence to investigate, but fault location depends on whether the sound tracks speed, torque or the machine structure.
EP-K67 Right-Angle Helical Bevel Gear Reducer
Input Power 0.12–11 kW | Max. Output Torque 2000 N·m | Gear Ratio 5.36–144 | Right-Angle Output • Multiple Mounting Types
Product Overview
The EP-K67 is a helical-bevel gear reducer designed for industrial applications that require a
right-angle (90°) change of transmission direction. The drive combines
two stages of helical cylindrical gears with one stage of spiral bevel gears
in a compact three-stage arrangement, delivering precise directional change, wide ratio coverage,
and high efficiency in a single robust housing.
All gears are machined from 20CrMnTi low-carbon alloy steel, carburised and case-hardened to a
tooth-flank hardness of HRC 58–62, with contact fatigue strength σH ≥ 1,500 MPa and bending
fatigue strength σF ≥ 450 MPa. Ground tooth flanks achieve GB/T 10095.1 accuracy grade 6,
minimising noise and vibration and maximising transmission smoothness.
The EP-K67 covers an input power range of 0.12–11 kW and a maximum permitted
output torque of 2000 N·m. The standard gear ratio range is 5.36–144,
giving output speeds from 7.4–541 rpm with a 4P / 6P / 8P induction or servo motor.
Six mounting types — foot (K), B5-flange (KF), shaft-mounted hollow-bore (KA, KAF),
GK-housing hollow-bore (KAB), and torque-arm shaft-mounted (KAT) — cover virtually
every installation requirement. Standard ingress protection is IP55, with IP65 available on request.
The housing is precision-cast from HT250 high-strength grey cast iron and stress-relief aged
to ensure long-term dimensional stability. All rolling-element bearings are sourced from
premium manufacturers, designed to an L10h service life of ≥ 20,000 hours.
A balanced internal pressure system and high-integrity shaft seals prevent lubricant leakage
and exclude external contamination.
Key Technical Specifications
| Parameter | Value | Notes |
|---|---|---|
| Frame Size | 67 | K67 series |
| Rated Input Power | 0.12–11 kW | Mating motor power range |
| Max. Output Torque | 2000 N·m | Permitted maximum |
| Gear Ratio Range | 5.36–144 | Standard ratio series |
| Output Speed Range | 7.4–541 rpm | With standard motor speeds |
| Permitted Radial Force | 12,350 N | At output shaft end |
| Unit Weight | 35–53 kg | Varies with motor configuration |
| Mounting Positions | M1–M6 (6 positions) | Any mounting orientation |
| Motor Pole Count | 4P / 6P / 8P | Standard 50 Hz configuration |
| Gear Accuracy Grade | Grade 6 | GB/T 10095.1 |
| Ingress Protection | IP55 standard / IP65 optional | GB/T 4942.1 |
| Lubrication | Splash + pressure-balanced breather | Mineral oil standard |
| Ambient Temperature | −10 °C to +40 °C | Synthetic oil for low-temp. sites |
| Duty Cycle | Continuous (S1) | Intermittent duty also supported |
| Noise Level | ≤78 dB(A) | No-load, rated speed |
Mounting Types & Installation Positions
The EP-K67 is available in the following mounting configurations, each designed for a specific
installation requirement:
- K67 (foot-mounted, solid output shaft)
- KF67 (B5 flange-mounted, solid output shaft)
- KA67 (shaft-mounted, hollow output shaft)
- KAF67 (B5 flange + hollow output shaft)
- KAB67 (GK housing, hollow output shaft)
- KAB67 — GK-housing shaft-mount type with hollow output shaft; designed for high radial loads (available on selected sizes)
- K67SZ — input-shaft-only variant (no motor); accepts a customer-supplied coupling or pulley
- K67R — combination of K67 and R-series helical reducer for very high overall ratios
- KAT67 — KA type with integrated anti-rotation torque arm for rigid shaft-mount installations
All mounting types support six standard mounting positions (M1 to M6):
| Position | Definition | Typical Use |
|---|---|---|
| M1 | Motor horizontal, housing feet down (standard position) | Suits the majority of horizontal drive applications |
| M2 | Motor horizontal, motor below housing | For upward-facing output shaft or suspended installation |
| M3 | Motor horizontal, housing feet up | For overhead platform mounting |
| M4 | Motor above housing | Saves horizontal floor space in side-drive layouts |
| M5 | Motor horizontal, housing left side down | For drives mounted on a vertical face |
| M6 | Motor horizontal, housing right side down | Mirror image of M5 for opposite-hand mounting |
Model Designation Guide
A complete EP-K67 series model number encodes all key configuration data.
The fields are defined in the table below:
| Field | Example | Meaning |
|---|---|---|
| Mounting type | KAF | B5-flange + hollow output shaft |
| Frame size | 67 | Housing size number |
| Motor type & power | Y0.75 | Y-series motor, 0.75 kW |
| Pole count | 4P | 4-pole motor (approx. 1,450 rpm) |
| Gear ratio | 35.57 | Exact ratio from standard series |
| Mounting position | M1 | Standard horizontal, feet down |
| Output shaft direction | B | Output shaft hand (A or B) |
| Terminal box position | 90° | Motor terminal box orientation |
Order example: KAF67-Y0.75-4P-35.57-M1-B-90°
— KAF-type, frame 67, Y-series 0.75 kW motor, 4-pole, ratio 35.57, M1 mounting, B-hand output, terminal box at 90°.
Typical Industry Applications
| Industry | Typical Application |
|---|---|
| Mining & Minerals | Vibrating feeders and belt conveyor head-end drives in ore-processing plants. |
| Steel & Metallurgy | Roller table drives and slab-turning mechanisms. |
| Pulp & Paper | Pulper drives and paper machine section drives. |
| Port & Harbour | Small grab crane drives and bulk material conveyors. |
The 90° right-angle output shaft of the EP-K67 gives it a decisive advantage wherever
space is constrained or the transmission direction must change. From precision low-speed
processes to continuous heavy-duty industrial operations, the EP-K67
delivers a reliable and efficient drive solution across a wide range of sectors.
Case Study: Iron Ore Belt Conveyor
The head drive of a 1.2 km iron ore overland conveyor uses an EP-K67 matched with a 55 kW variable-frequency motor. Soft-start torque reaches three times rated, protecting the belt and extending its service life by two years compared with the previous direct-on-line drive.
Key Product Advantages
High Efficiency
Three-stage combined drive achieves 94–97% unit efficiency. Ground spiral bevel flanks minimise mesh losses and heat generation.
High Torque Density
Compact housing achieves an excellent torque-to-weight ratio. The K67 frame delivers up to 2000 N·m in a package weighing only 35–53 kg.
Long Service Life
L10h bearing life target ≥ 20,000 hours. Premium rolling bearings, engineered lubrication and robust sealing support a 15–20 year equipment life.
Versatile Installation
Foot, flange, shaft-mount and torque-arm types with M1–M6 positions cover virtually every spatial constraint and layout requirement.
Low Noise & Vibration
Grade 6 ground gears and precision-balanced spiral bevel stage keep sound pressure below 78 dB(A), suitable for noise-sensitive production environments.
Wide Ratio Range
Standard ratio series 5.36–144 covers a broad output speed range in one frame size, eliminating the need for separate gearbox families for different applications.
Selection Guide
Confirm the following parameters before finalising your EP-K67 selection:
| Selection Criterion | Guidance | EP-K67 Limit |
|---|---|---|
| Required output torque | Calculate from load and duty cycle | ≤ 2000 N·m |
| Service factor fB | 1.0 smooth; 1.25–1.75 moderate shock | Apply to required torque before comparing |
| Required gear ratio | Motor speed ÷ output speed | Select nearest standard value in 5.36–144 |
| Motor input power | Rated motor power | Within 0.12–11 kW range |
| Mounting type | Match to equipment layout | K / KF / KA / KAF / KAB / KAT |
| Output radial force | Include belt/chain tension | ≤ 12,350 N |
About Ever Power
Ever Power is a specialist manufacturer and global supplier of industrial power transmission equipment,
including helical-bevel gear reducers, helical gear reducers, worm gear reducers, planetary gearboxes,
bevel gearboxes, and matched gearmotors. Our manufacturing facilities operate under ISO 9001 quality
management systems, and our products carry CE certification as standard.
With customers across mining, cement, steel, paper, port, food processing, and general industrial sectors,
Ever Power combines engineering depth with responsive global logistics. Our technical team provides
full selection calculations, dimensional drawings, and application engineering support —
typically within one working day.
We supply sample quantities of 1–5 units for evaluation and prototype projects.
Mixed-model orders are accepted from approximately USD 1,500. Standard production lead time is
10–25 working days; priority scheduling is available for urgent requirements.
Learn more about Ever Power.
Frequently Asked Questions
How do I choose between the K67 and K77 when required torque falls between their limits?
When required output torque lies between 2,000 and 3,000 N·m, consider the service factor fB. If fB ≥ 1.5 (heavy shock loads), select the larger K77 for adequate safety margin. If fB < 1 (very smooth loading), the K67 will suffice.
Can the K67 operate at altitudes above 2,000 m?
At altitudes above 2,000 m, reduced air density lowers cooling efficiency. Derate the motor by approximately 5–8% per 1,000 m above 2,000 m, or fit auxiliary cooling. Contact the Ever Power technical team for a site-specific derating calculation.
What output-shaft seal options are available for the K67?
Standard sealing uses a lip-type rotary shaft seal. Options include labyrinth seals for high shaft speeds, mechanical face seals for liquid-contaminated environments, and V-ring seals for dusty conditions. Food-grade FDA-compliant seal materials are available on request.
Is a double-output-shaft version of the K67 available?
A double-output variant (K67-D) can be supplied as a custom order. This configuration is not a standard catalogue item; please specify it at the time of enquiry, as it may add two to three weeks to the lead time.
What is the typical noise level of the EP-K67?
At rated speed and no-load conditions, measured sound pressure level is approximately 75–82 dB(A), in accordance with GB/T 6404.1. Gear accuracy grade 6 reduces mesh-induced noise. A high-precision low-noise variant with grade 5 accuracy is available on special order.
Request a Quote or Technical Support
Need technical data sheets, CAD drawings, or a custom selection service for the EP-K67?
Our engineering team is ready to assist:
- Full selection parameter tables (constant-power and constant-torque duty)
- Free 2D and 3D installation dimension drawings
- Custom gear ratios, ingress protection levels, and surface treatments
- Samples: 1–5 units; mixed orders from approx. USD 1,500; 10–25 working days lead time