Helical-worm gearmotors
Due to their design and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized regarding efficiency
Do you anticipate a drive answer to impress you with its high level of functionality and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP for you. These can be implemented separately in the modular system. In this manner, they offer you an enormous range of sizes, equipment ratios and electric motor sizes.
However, their greatest power is their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution which you will hardly actually hear.
The overall concept offers you a lot more practical product characteristics and benefits. These include the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear systems. This is one way you save additional energy in the operation of your systems and so are able to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your person requirements – with an array of AC motors. Furthermore, you can freely configure all the relevant properties. In this manner, you can effectively utilize all the benefits provided by this mixture of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance may be accomplished thanks to the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving time and money with this selection and project planning. This is helical worm gear motor because our modular system allows a multitude of combination options for gear units and motors. You can for that reason reduce operating costs, count on a long service life and reap the benefits of simplified maintenance that's feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional strength and long service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding effectiveness, these drives can be utilized in every industrial sector and tailored to individual torque and rate requirements. The decrease ratios afforded by the helical-worm gear stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel materials with particular lubricants, optimized form, this powerful motor achieves high levels of efficiency and torque. The housing machined on all sides enables diverse mounting options. Dual chamber shaft seals are utilized as standard.
The reduced contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and greater torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges offer a wide range of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Helps to keep contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors arranged new requirements for reliability, performance and economy with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly style provides for easy integration now and a future proof option. The EP gear electric motor offers total versatility in mounting options includes shaft, base, face, and flange solutions. The engine terminal box could be mounted in option positions rotated in 90º steps around the electric motor frame providing for unparalleled integration opportunities.
EP gear motors adhere to North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total remedy for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose proof,and can be used outdoors or in wet and dusty conditions without the use of additional enclosures. Full rated output is offered by the output shaft of the unit.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique combination of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared engine achieves high levels of effectiveness and torque. The low contour design makes it ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The usage of condition of the art helical and worm gear combinations affords optimum efficiency fulfilling a wide variety of ratio requirements. The 800 BR is certainly functionally interchangeable with most major manufacturer's drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All systems adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared engine. A favorably priced alternate for the standard jobs expected of a right-angle drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is on the engine shaft. This integrated compact design is an essential
aspect for the high precision and the extraordinary stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are manufactured from case hardened alloy steel and the flanks are precision surface. The worm wheels are made from special wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Efficiency gearboxes in universal style. The housings are produced from high quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and noise dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with tough walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG