Stainless steel gearboxes are widely used in industrial transmission fields due to their high strength and corrosion resistance. However, in actual use, stainless steel gearboxes may still malfunction due to improper design, installation, lubrication or maintenance....
Winch Planetary Gearbox for Military Vehicle Winches
The Winch Planetary Gearbox is specifically designed for military vehicle winches, providing robust and reliable performance under extreme conditions. This gearbox efficiently converts motor speed into high torque, enabling military vehicles to easily lift heavy loads, recover stranded equipment, or navigate challenging terrains. Its durable construction ensures longevity and dependability, making it an essential component for military operations that require quick and effective response capabilities in critical situations.
Features and Specifications of Winch Planetary Gearbox for Military Vehicle Winches
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Military Vehicle Winches - Working Principle
The Winch Planetary Gearbox utilizes a system of gears to efficiently transfer torque and speed. Comprised of a central sun gear, multiple planet gears, and a ring gear, this gearbox achieves high reduction ratios in a compact design. In military vehicle winches, the gearbox ensures powerful lifting capabilities while maintaining smooth operation. As the input shaft rotates the sun gear, the planet gears orbit around it, engaging with the ring gear and transmitting force to the output shaft. This mechanism enables robust performance ideal for heavy-duty applications in challenging terrains.
Advantages of Winch Planetary Gearbox for Military Vehicle Winches
- High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing the overall load-bearing capacity of the gearbox.
- Compactness and Space Efficiency: Compared to traditional gearboxes, this design offers significant size advantages, allowing for better integration into tight spaces.
- Transmission Efficiency: Achieving 97%-98% efficiency in single-stage configurations, with multi-stage setups also delivering impressive performance.
- Durability and Reliability: Even stress distribution throughout the gearbox contributes to an extended lifespan and consistent performance.
- Customizability: The gearbox can be tailored to meet varying winching requirements, adjusting gear ratios, torque, and mounting configurations as needed.
Selection Guide for Winch Planetary Gearbox
When selecting a Winch Planetary Gearbox for military vehicle winches, consider the following factors: the required power or torque, gear ratio, and operational speed. Input and output types (spline, hollow, solid), along with potential external or radial forces at the input or output ends, are also crucial. Ensure the gearbox can operate within the specified temperature range and meets longevity requirements. Lastly, assess any special demands like continuous operation or resistance to shock loads.
How to Reduce Operating Noise of Winch Planetary Gearbox?
To reduce operating noise in winch planetary gearboxes for military vehicles, precision machining and gear design play crucial roles. High-quality materials and precise tolerances in manufacturing minimize gaps and ensure smoother interactions between gears. Implementing helical gears instead of spur gears can also help, as their design allows for gradual engagement, resulting in lower noise levels. Additionally, incorporating noise-dampening materials and optimizing lubrication can further decrease operational sound, leading to a more efficient and quieter gearbox.
Key Strategies for Noise Reduction
- Utilize precision machining for tighter tolerances.
- Opt for helical gears for smoother engagement.
- Incorporate noise-dampening materials.
- Optimize lubrication to reduce friction.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gearboxes. The Winch Planetary Gearbox is essential for military vehicle winches, providing reliable torque and efficient power transmission. Its robust design ensures that military operations can depend on superior performance under challenging conditions. We encourage clients to customize and purchase this crucial component to enhance their vehicle capabilities and ensure operational readiness. Don’t miss the opportunity to equip your fleet with our top-tier products!
Additional information
Edited | Zqq |
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