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Winch Planetary Gearbox for Mine Hoists
The Winch Planetary Gearbox for Mine Hoists is a robust mechanical device designed to enhance the efficiency of hoisting operations in mining applications. This gearbox utilizes a planetary gear system to provide high torque and smooth operation, enabling the reliable lifting and lowering of heavy loads. Its compact design ensures easy integration into existing hoist systems, making it an essential component for improving productivity and safety in underground mining environments.
Features and Specifications of Winch Planetary Gearbox for Mine Hoists
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Mine Hoists - Working Principle
The Winch Planetary Gearbox is designed for efficient operation in mine hoists, enabling the lifting and lowering of heavy loads. Its basic structure comprises a sun gear, planetary gears, and a ring gear, which work together to provide high torque output in a compact design. The gearbox transmits power from the motor to the hoist drum, allowing for controlled and precise movements. As the motor rotates the sun gear, the planetary gears revolve around it, transferring motion to the ring gear and ultimately to the hoist. This mechanism ensures smooth operation and enhanced reliability in mining applications.
Advantages of Winch Planetary Gearbox for Mine Hoists
- High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, significantly enhancing the gearbox's carrying capacity.
- Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers a size advantage, making it ideal for space-constrained environments.
- Transmission Efficiency: With a single-stage efficiency reaching 97%-98%, our multi-stage configurations also maintain impressive efficiency levels.
- Durability and Reliability: Uniform stress distribution within the gearbox contributes to a longer service life, ensuring reliable performance under demanding conditions.
- Customizability: The gearbox can be tailored to various hoisting needs, allowing adjustments in gear ratios, torque, and mounting styles.
Selection Guide for Winch Planetary Gearbox
When selecting a winch planetary gearbox for mine hoists, consider several key factors: the required power or torque, gear ratio, and speed. Determine the input and output types, such as spline, hollow, or solid, and assess the presence of external or radial forces on the input/output ends. Evaluate the operating temperature, lifespan requirements, and any special demands, like continuous operation or shock loads, to ensure optimal performance and reliability in your application.
How to Reduce Operating Noise of Winch Planetary Gearbox?
To minimize the operating noise of winch planetary gearboxes used in mine hoists, precision machining and optimal gear design are crucial. Employing high-quality materials and advanced manufacturing techniques ensures tighter tolerances, which reduces backlash and vibration. Additionally, incorporating helical gears instead of spur gears can significantly lower noise levels due to smoother engagement. Regular maintenance checks can also play an essential role in identifying and addressing any potential noise issues early on, ensuring a quieter operation over time.
Key Strategies for Noise Reduction
- Use precision machining for tighter gear tolerances.
- Implement helical gear designs to enhance smoothness.
- Regular maintenance to detect and resolve noise sources.
- Select high-quality materials to improve durability.
- Incorporate vibration dampening techniques in the design.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in advanced gear systems. The Winch Planetary Gearbox for Mine Hoists plays a crucial role in enhancing the efficiency and reliability of hoisting operations. Its robust design ensures smooth and powerful performance, making it indispensable for heavy-duty applications in mining scenarios.
We invite all customers to consider customizing and purchasing our high-quality winch planetary gearboxes to meet your specific operational needs. Together, we can enhance your productivity and ensure safety in your projects.
Additional information
Edited | Zqq |
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