| Product Name | Upper Ring Hydraulic Cylinder |
| Features: | Activates the upper chuck in the center mechanism for lifting and lowering during tire loading and shaping. |
| Specification: | Bore diameter: 50mm-140mm Rod diameter: 28mm-100mm Stroke: ≤1000mm |
| Thrust force: | Max 384KN (Cylinder diameter 140mm/pressure 25MPa) |
| Upper Ring Cylinder Applications: | Vulcanizing Machine |
The upper ring hydraulic cylinder is a vital component of a vulcanizing machine utilized across various industries, especially in rubber and tire manufacturing. It is instrumental in the vulcanization process, which requires the application of heat and pressure to mold and cure rubber products. The primary function of the upper ring hydraulic cylinder is to generate the necessary force and pressure to compress rubber components during vulcanization. It is generally situated at the top of the vulcanizing machine, directly above the mold or platen where the rubber material is positioned.
The Upper Ring Hydraulic Cylinder for Vulcanizing Machines features a compact structure, high-strength materials, and specialized heat treatment and welding, ensuring exceptional fatigue endurance. Its low friction sealing system, made with unique materials, meets demands for low starting pressure, minimal oil film, and quick response. With a wide temperature resistance range (-25°C to +120°C) and customizable options, it boasts an effective oil drain hole design to prevent trapped pressure and high pollution resistance. The piston rod surface is treated for wear and corrosion resistance, and customization of working pressure, size, and installation is available based on customer needs.
The upper ring hydraulic cylinder works on hydraulic power transmission principles, converting hydraulic energy into mechanical force and motion to compress rubber components during vulcanization. The process includes:
1. Hydraulic fluid supply: The cylinder connects to a hydraulic power unit supplying pressurized hydraulic fluid, usually oil or specialized hydraulic fluid. This unit consists of a pump, reservoir, and valves.
2. Fluid pressure generation: The hydraulic pump generates pressure by displacing hydraulic fluid from the reservoir into the hydraulic system, powered by an electric motor or internal combustion engine.
3. Fluid distribution: Pressurized hydraulic fluid travels through hoses or pipes to the cylinder, regulated by control valves.
4. Cylinder actuation: Hydraulic fluid enters through an inlet port, filling the chamber on one side of the piston, which is sealed to prevent leakage. The fluid applies force on the piston, causing linear movement.
5. Force transmission: The piston movement generates force on the upper ring of the vulcanizing machine, compressing the rubber material against the lower ring or mold, depending on the fluid pressure and piston area.
6. Stroke control: The cylinder may have an adjustable stroke length for accommodating various rubber component sizes, allowing customization for manufacturing needs.
7. Pressure control and safety: Pressure control valves maintain desired pressure levels during vulcanization. Safety features like relief valves and emergency stops protect operators from overpressure situations.
8. Repeat operation: The hydraulic pump operates continuously to maintain hydraulic fluid pressure, enabling repeated compression and release of rubber components, facilitating vulcanization.
Welcome to our company, a leading manufacturer of hydraulic cylinders specifically designed for vulcanizing machines. Our Upper Ring Hydraulic Cylinder is engineered to provide exceptional performance and reliability in demanding industrial applications. With a commitment to quality and precision, we ensure that our products meet the highest standards in the market.
In addition to our standard hydraulic cylinders, we specialize in customized solutions tailored to meet our clients' specific needs. We offer non-standard hydraulic cylinders with a diameter of D360MM and a stroke length of L6000MM. Our team is dedicated to working closely with customers, encouraging them to bring their designs and samples for bespoke customization. This flexibility allows us to cater to unique project requirements, ensuring that our clients receive the most effective hydraulic solutions.
Furthermore, Techniek BV is proud to serve as the Dutch sales agent for Ever-power Group, enhancing our capability to deliver top-tier hydraulic products and services. Our partnership allows us to leverage advanced technology and expertise, ensuring that we meet the diverse needs of our customers efficiently.
| Edited by | Sylvia |
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