Winch Planetary Gearbox for Wind Turbine Installation Equipment

The Winch Planetary Gearbox for Wind Turbine Installation Equipment is a crucial component designed to enhance the efficiency of wind turbine installation. This gearbox system utilizes a planetary gear mechanism to provide high torque and compact design, making it ideal for lifting heavy turbine components with precision. By ensuring smooth operation and reliable performance, it plays a vital role in the safe and effective assembly of wind energy systems, contributing to sustainable energy solutions.

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Features and Specifications of Winch Planetary Gearbox for Wind Turbine Installation Equipment

Şartname Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Wind Turbine Installation Equipment - Working Principle

The Winch Planetary Gearbox operates through a series of gears that distribute torque effectively, making it ideal for wind turbine installation. Its basic structure includes a sun gear, planet gears, and a ring gear, which work together to reduce speed and increase torque. In the context of wind turbine installation, the gearbox facilitates the controlled lifting and positioning of heavy turbine components. The planetary arrangement allows for a compact design while maintaining high efficiency and load capacity, ensuring precise movements during the installation process.

Planet Dişli Kutusu

Advantages of Winch Planetary Gearbox for Wind Turbine Installation Equipment

  • High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing the overall load-bearing capacity.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, this gearbox offers significant volume advantages, making it ideal for space-constrained applications.
  • Transmission Efficiency: Achieves single-stage efficiency rates of 97%-98%, with impressive performance in multi-stage configurations.
  • Durability and Reliability: Uniform stress distribution contributes to extended lifespan and reliable operation under varying conditions.
  • Customizability: The gearbox can be tailored to meet different winch requirements, allowing adjustments in gear ratio, torque, and installation methods.

Selection Guide for Winch Planetary Gearbox

When selecting a Winch Planetary Gearbox for Wind Turbine Installation Equipment, consider the following factors: the power or torque requirements should match the application; choose an appropriate gear ratio and speed; identify the type of input and output, such as spline, hollow, or solid; assess if external or radial forces will impact inputs or outputs; evaluate operational temperature and lifespan needs; and account for any special requirements like continuous operation or shock loads.

Winch Planetary Gearbox Image

Winch Planetary Gearbox for Wind Turbine Installation Equipment

How to Reduce Operating Noise of Winch Planetary Gearbox?

To minimize the operating noise of winch planetary gearboxes, precision machining and gear design play crucial roles. High-quality materials and advanced manufacturing processes ensure tighter tolerances, which reduce backlash and enhance meshing accuracy. Additionally, optimizing gear tooth profiles helps in distributing load evenly, thereby lowering vibration and noise levels. Incorporating damping materials and lubricants further contributes to noise reduction, resulting in a more efficient and quieter operation suitable for wind turbine installation equipment.

Key Strategies for Noise Reduction

  • Use precision machining techniques for tighter tolerances.
  • Optimize gear tooth profiles for better load distribution.
  • Incorporate damping materials to absorb vibrations.
  • Utilize high-quality lubricants to reduce friction.

Winch Drive Planetary Gearbox Image

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group. The winch planetary gearbox plays a crucial role in wind turbine installation equipment, providing the necessary power and efficiency to handle heavy loads and precise movements. This advanced gearing technology ensures reliability and durability, essential for the demanding conditions of wind turbine assembly. We invite all customers to customize and purchase our high-quality winch planetary gearboxes to enhance the performance of their equipment.

Winch Planetary Gearbox

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Edited

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RP Techniek BV (EVER-POWER Hollanda Şubesi)

Posta:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Profesyonel üretim Hız Redüktörü, Sonsuz Dişli Kutusu, Zincir Dişlisi, Kremayer, Dişli, Makaralı Zincir, V Kayış Kasnağı, Motor, PTO Tahrik Mili, Zincir CC600, Konik Burçlar Üreticisi ve Tedarikçisi.

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