Winch Planetary Gearbox for Port Container Handling Cranes

The Winch Planetary Gearbox for Port Container Handling Cranes is a robust mechanical component designed to efficiently control the lifting and lowering of containers. This gearbox utilizes a planetary gear system, providing high torque and reliability, essential for the demanding environment of ports. Its precise engineering ensures smooth operation, enabling cranes to handle heavy loads with ease, thereby enhancing productivity and safety in container movement and logistics operations.

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Features and Specifications of Winch Planetary Gearbox for Port Container Handling Cranes

Şartname Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Port Container Handling Cranes: Working Principle

The Winch Planetary Gearbox is designed for efficient operation in port container handling cranes. It consists of a central sun gear, planetary gears, and a ring gear, allowing for high torque transmission with reduced size. In cranes, the planetary gearbox facilitates the precise control of winching operations, enabling the lifting and lowering of heavy containers smoothly. As the motor drives the sun gear, the planetary gears rotate around it, transferring motion to the ring gear, which ultimately moves the crane's winch. This mechanism ensures optimal performance and reliability in demanding port environments.

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Advantages of Winch Planetary Gearbox for Port Container Handling Cranes

  • High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing overall load-bearing capabilities.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant size advantages, making it ideal for space-limited environments.
  • Transmission Efficiency: With a single-stage efficiency reaching 97%-98% and impressive performance in multi-stage configurations, our gearbox ensures optimal energy use.
  • Durability and Reliability: The uniform stress distribution throughout the gearbox contributes to a longer operational lifespan, maintaining performance over time.
  • Customizability: Adaptable to various winch requirements, it allows for adjustments in gear ratios, torque, and mounting options for tailored solutions.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for port container handling cranes, several factors must be considered. Assess the required power or torque, and the gear ratio that meets the operational needs. Consider the rotational speed and the type of input (electric or hydraulic) along with the output type, such as spline, hollow, or solid. Evaluate if external or radial forces will act on input or output ends, along with the operating temperature range and required lifespan. Special requirements, like continuous operation or shock loading, should also be taken into account.

Winch Drive

Winch Planetary Gearbox for Port Container Handling Cranes

How to Reduce Operating Noise of Winch Planetary Gearbox?

To minimize the operating noise of winch planetary gearboxes used in port container handling cranes, precise machining and gear design are crucial. High-quality materials and advanced manufacturing techniques can reduce imperfections in gear surfaces, leading to smoother meshing and less friction. Additionally, optimizing the gear tooth profile and ensuring proper alignment during installation can significantly diminish noise levels. Applying sound-dampening materials around the gearbox can further enhance noise reduction, promoting a quieter operational environment.

Key Strategies for Noise Reduction

  • Utilize high-precision machining techniques to enhance gear surface quality.
  • Optimize gear tooth design for smoother interactions.
  • Ensure proper alignment and installation of components.
  • Incorporate sound-dampening materials around the gearbox.

Winch Drive Planetary Gearbox

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for the Ever-power Group, specializing in high-quality winch planetary gearboxes. The Winch Planetary Gearbox plays a crucial role in port container handling cranes, ensuring efficient and reliable operation under heavy loads. Its design allows for smooth power transmission and enhanced torque capabilities, making it essential for the demanding tasks in port logistics.

We invite all customers to consider customizing and purchasing our winch planetary gearboxes to enhance their operations. You can rely on our expertise and quality to meet your specific needs.

Winch Planetary Gearbox

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Edited

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RP Techniek BV (EVER-POWER Hollanda Şubesi)

Posta:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Profesyonel üretim Hız Redüktörü, Sonsuz Dişli Kutusu, Zincir Dişlisi, Kremayer, Dişli, Makaralı Zincir, V Kayış Kasnağı, Motor, PTO Tahrik Mili, Zincir CC600, Konik Burçlar Üreticisi ve Tedarikçisi.

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