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Winch Planetary Gearbox for Port Container Handling Cranes
The Winch Planetary Gearbox for Port Container Handling Cranes is a robust mechanical component designed to efficiently control the lifting and lowering of containers. This gearbox utilizes a planetary gear system, providing high torque and reliability, essential for the demanding environment of ports. Its precise engineering ensures smooth operation, enabling cranes to handle heavy loads with ease, thereby enhancing productivity and safety in container movement and logistics operations.
Features and Specifications of Winch Planetary Gearbox for Port Container Handling Cranes
Şartname | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Port Container Handling Cranes: Working Principle
The Winch Planetary Gearbox is designed for efficient operation in port container handling cranes. It consists of a central sun gear, planetary gears, and a ring gear, allowing for high torque transmission with reduced size. In cranes, the planetary gearbox facilitates the precise control of winching operations, enabling the lifting and lowering of heavy containers smoothly. As the motor drives the sun gear, the planetary gears rotate around it, transferring motion to the ring gear, which ultimately moves the crane's winch. This mechanism ensures optimal performance and reliability in demanding port environments.
Advantages of Winch Planetary Gearbox for Port Container Handling Cranes
- High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing overall load-bearing capabilities.
- Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant size advantages, making it ideal for space-limited environments.
- Transmission Efficiency: With a single-stage efficiency reaching 97%-98% and impressive performance in multi-stage configurations, our gearbox ensures optimal energy use.
- Durability and Reliability: The uniform stress distribution throughout the gearbox contributes to a longer operational lifespan, maintaining performance over time.
- Customizability: Adaptable to various winch requirements, it allows for adjustments in gear ratios, torque, and mounting options for tailored solutions.
Selection Guide for Winch Planetary Gearbox
When selecting a winch planetary gearbox for port container handling cranes, several factors must be considered. Assess the required power or torque, and the gear ratio that meets the operational needs. Consider the rotational speed and the type of input (electric or hydraulic) along with the output type, such as spline, hollow, or solid. Evaluate if external or radial forces will act on input or output ends, along with the operating temperature range and required lifespan. Special requirements, like continuous operation or shock loading, should also be taken into account.
Winch Planetary Gearbox for Port Container Handling Cranes
How to Reduce Operating Noise of Winch Planetary Gearbox?
To minimize the operating noise of winch planetary gearboxes used in port container handling cranes, precise machining and gear design are crucial. High-quality materials and advanced manufacturing techniques can reduce imperfections in gear surfaces, leading to smoother meshing and less friction. Additionally, optimizing the gear tooth profile and ensuring proper alignment during installation can significantly diminish noise levels. Applying sound-dampening materials around the gearbox can further enhance noise reduction, promoting a quieter operational environment.
Key Strategies for Noise Reduction
- Utilize high-precision machining techniques to enhance gear surface quality.
- Optimize gear tooth design for smoother interactions.
- Ensure proper alignment and installation of components.
- Incorporate sound-dampening materials around the gearbox.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for the Ever-power Group, specializing in high-quality winch planetary gearboxes. The Winch Planetary Gearbox plays a crucial role in port container handling cranes, ensuring efficient and reliable operation under heavy loads. Its design allows for smooth power transmission and enhanced torque capabilities, making it essential for the demanding tasks in port logistics.
We invite all customers to consider customizing and purchasing our winch planetary gearboxes to enhance their operations. You can rely on our expertise and quality to meet your specific needs.
Ek Bilgiler
Edited | Zqq |
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