In modern industrial machinery, the transmission chain is a key component that connects the power source and the actuator. Its design and performance directly affect the overall efficiency, reliability and service life of the machinery. Basic Structure and Function of...
Track Drive for Tunnel Boring Machines
The Track Drive Planetary Gearbox for Tunnel Boring Machines is engineered for optimal performance and durability. With its compact design and high torque output, it efficiently transfers power to drive tracks in challenging subterranean environments. This gearbox ensures precise control and reliability, making it essential for the smooth operation of tunnel boring machines, enhancing productivity and safety during excavation projects.
Specifications of Track Drive Planetary Gearbox for Tunnel Boring Machines
Feature | Description |
---|---|
Output Torque Range | 1000-450000 N¡¤m |
Gear Ratios | i = 5.3 - 500 |
Support | The gearbox has rotating housing flanges to fit tracks |
Applicable Motors | Axial piston hydraulic motors, hydraulic orbit motors, or others |
Hydraulic Motor Options | Pressure relief valve, overcenter valve |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake |
High Torque and Load Capacities | Designed to carry equipment over the roughest and steepest terrain |
Motor Mounting | Designed to allow mounting of plug-in motors |
Compact Design | Integral multi-disc parking brakes, while still keeping the drive compact |
Material | Steel structure |
Easy Maintenance | Filling and draining openings are reasonably located for easy reach |
Front Mechanical Seal | Designed specifically for earth-moving machines |
Compatibility | Technical data and installation dimensions of EP400T Series gearbox are the same as those of Rexroth GFT¡T Series and Bonfiglioli 700C Series, allowing interchangeability |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m.) |
EP400T1 | 1300 | 6.09 | 1000 | 130 |
EP401T1 | 2000 | 6.2 | 1000 | 270 |
EP402T2 | 5000 | 12.4-37.1 | 3500 | - |
EP403T2 | 7000 | 15.4-40 | 3500 | 270 |
EP405T | 10000 | 20-80 | 3500 | 270 |
EP405.4T | 11000 | 26-57 | 3500 | 280 |
EP406AT | 17000 | 23-220 | 3500 | 430 |
EP406T | 18000 | 28-140 | 3500 | 430 |
EP406BT3 | 24000 | 63-136 | 3500 | 430 |
EP407AT | 26000 | 38-136 | 3500 | 430-530 |
EP407T3 | 36000 | 63-136 | 3500 | 530 |
EP410T3 | 50000 | 62-177 | 3500 | 530 |
EP413T3 | 60000 | 86-172 | 3500 | 610 |
EP414T3 | 80000 | 76-186 | 3500 | 1200 |
EP415T3 | 110000 | 81-215 | 3000 | 1200 |
EP416T3 | 160000 | 87-255 | 3000 | 2000 |
EP417T3 | 220000 | 123-365 | 3000 | 2000 |
EP418T3 | 270000 | 166-364 | 3000 | 2000 |
EP419T3 | 330000 | 161-306 | 2500 | 3000 |
EP420T4 | 450000 | 296-421 | 2500 | 1700 |
Working Principle of Track Drive Planetary Gearbox for Tunnel Boring Machines
The planetary gear system operates through multiple gears rotating around a central sun gear. This configuration allows for efficient torque distribution and reduced speed. The sun gear drives the planet gears, which in turn engage with the ring gear. By adjusting the gear sizes and the number of planets, the system achieves the desired reduction in speed while increasing torque output, making it ideal for the demanding applications in tunnel boring operations.
Importance of Space Efficiency in Track Drive Vehicles
The Track Drive Planetary Gearbox for Tunnel Boring Machines significantly enhances space efficiency compared to traditional gearboxes. In tunnel boring applications, where space is often limited, the compact design of planetary gearboxes allows for more effective integration within the machinery. This design reduces the overall footprint of the system, enabling better maneuverability and accessibility in confined work areas. Additionally, the lightweight construction contributes to less energy consumption, improving the operational performance of the vehicles. As a result, these advanced gear systems are becoming the preferred choice in demanding environments, facilitating efficient tunneling operations without compromising on power or reliability.
Importance of High Torque in Track Vehicles
Track drive planetary gearboxes are essential for tunnel boring machines as they require high torque to navigate the challenging underground terrain. High torque enables these vehicles to move through dense materials, overcome resistance, and maintain stability. Multi-tooth engagement in the gearbox enhances torque density by distributing load across several gear teeth, reducing wear and improving efficiency. This design allows for smoother operation and the ability to handle varying loads, ensuring optimal performance in demanding conditions.
Track Drive Planetary Gearbox Order
We not only provide Track Drive Planetary Gearboxes specifically designed for Tunnel Boring Machines, but we also accept custom orders to meet your specific needs.
- 1. Power or Torque of the planetary gearbox
- 2. Gear Ratio
- 3. Speed
- 4. Input Type
- 5. Output Type (spline/hollow/solid, etc.)
- 6. Whether external radial forces act on the input or output
- 7. Operating Temperature
- 8. Lifespan Requirements
- 9. Special Requirements, such as continuous operation or impact
Track Drive Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in advanced drive solutions. One of the key products we offer is the Track Drive Planetary Gearbox for Tunnel Boring Machines. This gearbox is essential for enhancing the efficiency and reliability of tunnel boring operations, providing exceptional torque and durability in challenging environments.
We invite our esteemed customers to customize and purchase these vital components, ensuring optimal performance for their projects. Explore the possibilities and enhance your operations today!
Ek Bilgiler
Edited | Zqq |
---|
Bloglar Güncellendi
German Gearbox Lubrication and Maintenance
As a crucial part of mechanical equipment, the gearbox's lifespan and performance have a direct impact on the system's overall operational efficiency. Maintenance and lubrication are crucial steps in ensuring the gearbox operates steadily over the long run. The Value...
The Working Principle of the Speed Reducer in Belgium
The reducer is an indispensable key equipment in modern industry, widely used in various mechanical transmission systems. Understanding the working principle of the reducer not only helps to select and use the reducer correctly but also improves the operating...