Features and Specifications of Winch Planetary Gearbox for Automated Production Line Hoists
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | – |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Automated Production Line Hoists – Working Principle
The Winch Planetary Gearbox operates on the principle of planetary gear systems, where multiple gears revolve around a central sun gear. This configuration allows for high torque output and compact design, making it ideal for automated production line hoists. The gearbox consists of a sun gear, planetary gears, and a ring gear, which work together to efficiently transmit power. In production lines, it translates motor rotation into lifting force, enabling precise control of heavy loads while minimizing space requirements. This enhances productivity and safety in automated lifting applications.
Advantages of Winch Planetary Gearbox for Automated Production Line Hoists
- High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, significantly enhancing the gearbox's capability to handle high torque and weight.
- Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers a size advantage, making it suitable for tight spaces in automated production lines.
- Transmission Efficiency: Achieving an efficiency of 97%-98% in single-stage configurations, and excellent performance in multi-stage setups, ensures optimal energy use.
- Durability and Reliability: Uniform stress distribution prolongs the lifespan of the gearbox, making it a dependable choice for continuous operation.
- Customizability: The gearbox can be tailored to meet specific winch requirements, including adjustments for gear ratio, torque, and mounting configurations.
Selection Guide for Winch Planetary Gearbox
When selecting a Winch Planetary Gearbox for your automated production line hoists, consider the following factors: power or torque requirements, gear ratio, operational speed, input type, output type (spline, hollow, solid), presence of external or radial forces on input/output ends, working temperature range, lifespan expectations, and any special needs such as continuous operation or shock loading. These considerations ensure optimal performance and reliability in your application.
How to Determine Whether the Gearbox Is Overloaded?
To assess if a gearbox is overloaded, consider the following indicators:
- Increased Temperature: Monitor the temperature; excessive heat can signify overload.
- Noisy Operation: Unusual sounds during operation may indicate stress on the gearbox.
- Decreased Performance: A drop in lifting capability or slower response times can be a warning sign.
- Visual Inspection: Check for signs of wear or damage on gears and bearings.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality winch planetary gearboxes. The winch planetary gearbox plays a crucial role in automated production line hoists, providing exceptional torque and efficient power transmission. Its compact design and durability make it ideal for heavy lifting applications. We encourage all customers to consider customizing and purchasing our winch planetary gearboxes to enhance the efficiency and reliability of their operations.