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SJM Type Double Flexible Diaphragm Coupling

SJM Type Double Flexible Diaphragm Coupling: engineering overview

This page reorganizes the technical information for SJM Type Double Flexible Diaphragm Coupling around the decisions a buyer or engineer normally has to make: duty, shaft interface, alignment, installation envelope, inspection and model selection. All model values are retained in the reference blocks below.

Torque is carried through thin metallic diaphragm elements that flex elastically to accommodate limited shaft displacement. Because the torque path is metallic and does not rely on sliding gear teeth or an elastomer spider, the coupling can provide high torsional stiffness, zero-backlash behavior and clean operation without routine lubrication.

Key Features & Design Characteristics

⚙

Torsionally stiff transmission

Metal diaphragm elements transmit torque with limited rotational wind-up compared with elastomeric designs.

✓

No routine lubrication

The flexible metallic element operates without grease lubrication at the flexing element.

⇄

Misalignment capability

Diaphragm flexure accommodates specified shaft displacement while maintaining a precise torque path.

Low-maintenance structure

Routine checks focus on fasteners, hubs, diaphragm condition and alignment rather than lubricant replacement.

How this version is configured

The diaphragm pack should flex within its designed range rather than being used to correct large installation errors. Angular and axial displacement produce cyclic stress in the membranes, while shaft spacing and intermediate members influence lateral critical speed. High-speed applications therefore require attention to balance, runout and the complete rotor system, not only the nominal torque rating.

  • A double-flex diaphragm arrangement uses two flexible planes and can accommodate a wider combination of angular, axial and parallel displacement.

Selection sequence for a real machine

Establish the design torque from normal and transient loads, then verify the coupling speed, bore capacity, hub connection, axial allowance and angular compensation. Single- and double-flex arrangements are not interchangeable in every installation: double-flex configurations are generally chosen when direct parallel-offset accommodation is required, while single-flex versions are useful where the system geometry controls radial displacement.

  1. Define continuous torque, starting torque and any short-duration peak load instead of selecting from motor power alone.
  2. Confirm rotational speed and check whether balance, centrifugal loading or critical-speed limits affect the chosen size.
  3. Match every shaft interface: bore diameter, key or locking method, hub length, flange pilot, bolt pattern and available assembly clearance.
  4. Review angular, axial and parallel displacement separately. A coupling that tolerates one form of movement may have a much lower limit for another.
  5. Check the surrounding equipment for guards, brakes, , seals and maintenance access before freezing the final outside diameter and overall length.
  6. Use the exact model matrix for the final dimensional decision; do not interpolate a bore, torque or speed value that is not listed.

Technical Specifications & Dimensions

Use the tables below as the dimensional and model reference. Confirm bore, shaft fit, speed, torque and installation envelope before final selection.

Criterion SJM Double DJM Single
Diaphragm packs 2 (with spacer) 1
Axial compensation ±1.6–±16.4 mm ±0.8–±8.2 mm
Angular compensation Up to 2° Up to 1°
Direct radial compensation 0.5–3.0 mm Indirect only
Overall length Longer (spacer C) Shorter
Long shaft spans Preferred choice Limited
Size Nom. Torque N·m Max Speed rpm Bore d mm D mm A mm B mm L mm C (spacer) mm Axial mm Angle Radial mm Weight kg
00 9,800 20,000 3–20 57 4.9 20 100 60 ±1.6 2° 0.5 0.7
01 33,000 20,000 5–22 68 6.1 26 141 89 ±1.6 2° 0.5 1.2
02 90,000 20,000 6–32 81 6.6 26 141 89 ±1.6 2° 0.5 1.9
03 173,000 18,000 8–35 93 8.4 29 160 102 ±2.4 2° 0.6 2.9
04 245,000 15,000 10–42 104 11.2 34 195 127 ±2.8 2° 0.7 4.7
05 420,000 13,000 15–50 126 11.7 42 211 127 ±3.2 1°30′ 0.7 7.1
06 772,000 12,000 20–60 143 11.7 48 223 127 ±3.6 1°30′ 0.8 10.8
07 1,270,000 10,000 25–75 168 16.8 58 243 127 ±4.0 1°30′ 0.8 16.3
08 2,080,000 10,000 30–82 194 17.0 64 268 140 ±4.4 1°30′ 0.9 24.7
09 3,328,000 9,000 30–95 214 21.6 77 306 152 ±4.8 1°30′ 0.9 32.5
10 4,900,000 8,000 40–108 250 23.9 89 356 178 ±5.2 1°30′ 1.0 50.0
11 6,368,000 6,300 52–118 276 27.2 102 382 178 ±5.6 1°30′ 1.2 75.0
12 8,900,000 6,300 60–110 276 17.5 128 409 153 ±3.6 1° 1.2 72.2
13 15,280,000 5,000 60–135 308 19.0 160 492 172 ±4.0 1° 1.2 120.0
14 25,410,000 4,700 60–155 350 21.5 182 554 190 ±4.0 1° 1.2 175
15 37,130,000 4,300 60–160 375 24.0 198 620 224 ±4.0 1° 1.3 234
16 47,120,000 3,900 70–180 410 29.5 214 682 254 ±4.4 1° 1.3 306
17 57,000,000 3,500 70–190 445 29.5 225 720 270 ±4.4 1° 1.4 369
18 63,186,000 3,500 80–205 470 31.0 248 770 274 ±4.8 1° 1.5 448
19 82,590,000 3,200 90–230 512 32.0 278 843 287 ±4.8 1° 1.6 596
20 102,100,000 2,800 90–255 556 32.5 305 902 292 ±5.2 1° 1.8 763
21 126,070,000 2,450 100–265 588 34.0 318 948 312 ±5.4 1° 1.8 919
22 146,350,000 2,150 100–275 630 34.5 332 1008 344 ±5.6 1° 2.0 1068
23 173,830,000 2,000 100–290 655 35.5 348 1052 356 ±6.0 1° 2.0 1235
24 200,000,000 1,400 210–305 680 44 350 1080 380 ±7.0 30′ 2.0 1350
25 250,000,000 1,250 225–340 745 44 350 1100 400 ±8.0 30′ 2.0 1580
26 315,000,000 1,200 250–365 785 50 350 1120 420 ±8.4 30′ 2.0 1650
27 400,000,000 1,150 270–380 830 50 380 1200 440 ±9.0 30′ 2.0 1950
28 500,000,000 1,100 290–400 875 50 400 1250 450 ±9.6 20′ 2.5 2200
29 630,000,000 1,000 320–425 935 60 400 1280 480 ±10.0 20′ 2.5 2300
30 800,000,000 930 340–440 1030 60 440 1380 500 ±10.4 20′ 2.5 2600
31 1,000,000,000 880 380–460 1080 66 460 1440 520 ±11.0 20′ 2.5 3500
32 1,250,000,000 820 400–500 1160 70 520 1620 580 ±11.6 20′ 2.5 4800
33 1,600,000,000 740 420–560 1290 82 570 1740 600 ±12.4 20′ 3.0 6100
34 2,000,000,000 680 460–600 1410 92 570 1740 600 ±13.0 20′ 3.0 7600
35 2,500,000,000 620 480–650 1530 105 610 1900 700 ±13.6 20′ 3.0 8600
36 3,020,000,000 570 500–710 1670 115 730 2210 750 ±14.4 20′ 3.0 11000
37 4,050,000,000 520 600–780 1830 125 800 2450 850 ±15.0 20′ 3.0 14700
38 5,300,000,000 480 650–860 2000 130 800 2500 900 ±15.6 20′ 3.0 21000
39 6,600,000,000 430 700–945 2200 140 960 2920 1000 ±16.0 20′ 3.0 26700
40 8,100,000,000 400 800–1030 2400 140 960 2920 1000 ±16.4 20′ 3.0 32000
Symptom Likely Cause Action
High 1× vibration Radial misalignment exceeding SJM limit; unbalance Re-align; check coupling balance
High 2× vibration Angular misalignment; damaged diaphragm Check angular alignment; inspect both packs
Diaphragm crack at bolt hole Bolt under-torqued (micro-slip) or over-torqued (fatigue) Replace pack; verify bolt torque with calibrated wrench
Spacer contact noise Misalignment causing spacer eccentricity Re-align; check spacer running clearance

Shaft fit, alignment and assembly checks

Keep flange faces, pilot surfaces and diaphragm packs clean. Align shafts before tightening the membrane fasteners and use the specified tightening sequence so clamp load is distributed evenly. Avoid bending, scratching or prying against the thin flexible elements. On spacer or intermediate-shaft versions, verify the assembled distance between shaft ends and check rotor balance for the intended operating speed.

Measure the actual shaft diameters and keyways before machining or confirming a finished bore. A drawing should identify shaft tolerances, key dimensions, required hub position and any shoulder, locknut or axial-retention feature. Alignment readings should be taken after the machine is in its normal installed condition because base distortion, pipe strain, belt pull or thermal growth can move the shaft centers after an initial bench alignment.

After assembly, turn the drive through at least one full revolution by hand where practical. Check for interference with guards, brake hardware and adjacent structures, then verify fastener security. On equipment that changes temperature significantly between start-up and steady operation, compare cold and hot alignment expectations before setting final offsets.

Operating behavior and service planning

No grease change is required, but visual and vibration monitoring remain important. Inspect for diaphragm cracking, fretting around bolt holes, loose fasteners, corrosion and unusual shaft movement. If a pack is replaced, investigate the root cause—commonly overload, excessive misalignment, incorrect bolt preload or an operating condition near a lateral critical speed.

A coupling should not be used as a permanent correction for poor machine alignment. If vibration, temperature or noise changes after commissioning, compare the current condition with the initial baseline. Check connected bearings and shafts at the same time, because many coupling symptoms originate from looseness, soft foot, imbalance or movement elsewhere in the drivetrain.

For planned maintenance, record the installed model, actual bore sizes, fastener details, lubricant or flexible-element grade where applicable, and the measured alignment at return to service. That information makes later inspection more useful and helps distinguish normal wear from a change in machine condition.

Information to include with an RFQ or drawing review

  • Required model or the closest model already identified from the specification data.
  • Driving and driven shaft diameters, tolerances, keyways and available engagement length.
  • Continuous torque, peak torque, starts per hour and whether the drive reverses.
  • Normal and maximum rotational speed.
  • Expected angular, axial and parallel movement during operation.
  • Required overall length, shaft separation, flange or brake dimensions and surrounding clearance.
  • Operating temperature, contamination, washdown, corrosion or other environmental conditions.
  • Quantity, drawing revision and any material, coating, balance or inspection requirement.

Frequently asked engineering questions

Can I select this coupling only from the motor power?

No. Motor power is only a starting point. The selection should use actual torque, service factor, peak load, speed and the driven-machine characteristics.

Which dimension should be confirmed before ordering?

Confirm the shaft interface first, then the overall installation envelope. Bore, key or locking method, hub length, pilot or flange details and available removal clearance all affect whether a listed model will fit.

How much misalignment should be allowed in normal service?

Use the model-specific limit as a maximum capability, not as the target installation condition. Better initial alignment usually reduces cyclic load, heat and wear in both the coupling and connected bearings.

What information is needed for a custom bore or connection?

Provide a dimensioned shaft drawing or at minimum the shaft diameter and tolerance, keyway, engagement length, shoulder or axial-retention details and required hub position.

Should the coupling be inspected after commissioning?

Yes. A short follow-up inspection after the machine has run under real load can reveal fastener settlement, lubricant leakage, unexpected movement or alignment change before these develop into a larger problem.

How should I use the specification blocks on this page?

Treat the listed values as the model reference. Select a candidate from torque and speed, then verify every geometric field that affects your installation before issuing the final order drawing.

Applications

◆

Precision rotating equipment

Used where torsional stiffness and controlled alignment are important to drivetrain behavior.

⚙

Pumps & compressors

Applicable to rotating machinery where clean, lubrication-free coupling elements are preferred.

⇄

High-speed machinery

Considered when balance, speed, shaft fit and alignment are verified for the selected configuration.

✓

Test & process systems

Suitable for engineered drivetrains that require repeatable torque transmission and documented installation geometry.

Typical duties include pumps, compressors, turbines, test equipment, high-speed machinery, precision industrial drives and long-span shaft connections. The correct configuration depends on torque, speed, misalignment mode, shaft spacing and balance requirements.

The same coupling family can behave very differently in a smooth continuous drive and in a reversing, impact-loaded or frequently started drive. For that reason, application name alone is not enough for selection. Supply the operating torque, peak load, speed, shaft dimensions, expected movement, ambient conditions and required service access so the configuration can be checked against the complete duty.

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