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JM Type Single Diaphragm Coupling with Intermediate Shaft

JM Type Single Diaphragm Coupling with Intermediate Shaft: engineering overview

JM Type Single Diaphragm Coupling with Intermediate Shaft is presented here as an engineering selection page rather than a repetition of catalogue copy. The purpose is to make the operating logic, dimensional checks and ordering information easier to review while keeping the original technical values intact.

Torque is carried through thin metallic diaphragm elements that flex elastically to accommodate limited shaft displacement. Because the torque path is metallic and does not rely on sliding gear teeth or an elastomer spider, the coupling can provide high torsional stiffness, zero-backlash behavior and clean operation without routine lubrication.

Key Features & Design Characteristics

⚙

Torsionally stiff transmission

Metal diaphragm elements transmit torque with limited rotational wind-up compared with elastomeric designs.

✓

No routine lubrication

The flexible metallic element operates without grease lubrication at the flexing element.

⇄

Misalignment capability

Diaphragm flexure accommodates specified shaft displacement while maintaining a precise torque path.

Low-maintenance structure

Routine checks focus on fasteners, hubs, diaphragm condition and alignment rather than lubricant replacement.

How this version is configured

The diaphragm pack should flex within its designed range rather than being used to correct large installation errors. Angular and axial displacement produce cyclic stress in the membranes, while shaft spacing and intermediate members influence lateral critical speed. High-speed applications therefore require attention to balance, runout and the complete rotor system, not only the nominal torque rating.

  • The intermediate member increases the separation between connected shafts, so shaft stiffness, balance and critical-speed behavior become part of the selection.
  • A single-flex diaphragm arrangement primarily provides angular and axial compliance at one flexible plane.

Selection sequence for a real machine

Establish the design torque from normal and transient loads, then verify the coupling speed, bore capacity, hub connection, axial allowance and angular compensation. Single- and double-flex arrangements are not interchangeable in every installation: double-flex configurations are generally chosen when direct parallel-offset accommodation is required, while single-flex versions are useful where the system geometry controls radial displacement.

  1. Define continuous torque, starting torque and any short-duration peak load instead of selecting from motor power alone.
  2. Confirm rotational speed and check whether balance, centrifugal loading or critical-speed limits affect the chosen size.
  3. Match every shaft interface: bore diameter, key or locking method, hub length, flange pilot, bolt pattern and available assembly clearance.
  4. Review angular, axial and parallel displacement separately. A coupling that tolerates one form of movement may have a much lower limit for another.
  5. Check the surrounding equipment for guards, brakes, , seals and maintenance access before freezing the final outside diameter and overall length.
  6. Use the exact model matrix for the final dimensional decision; do not interpolate a bore, torque or speed value that is not listed.

Technical Specifications & Dimensions

Use the tables below as the dimensional and model reference. Confirm bore, shaft fit, speed, torque and installation envelope before final selection.

Feature JM (Single pack each end) JMJ (Double pack each end)
Packs per end 1 2
Axial compensation Standard ~Double
Angular compensation 1° per end 2° per end
Direct radial offset Via angular flex Direct per end
Hub OD (D1) Smaller Larger
Best for Well-aligned long spans Multi-axis misalignment; thermal offset
Type Nom. Torque N·m Inst. Torque N·m Max Speed rpm Bore d mm L rec. mm D mm D1 mm t mm Torsional Stiffness N·m/rad ×10⁶ Mass kg Inertia Kg·m²
JM1 40 63 10,700 14 / 16,18,19 / 20,22,24 / 25,28 35 80 39 8±0.2 0.37 0.9 0.0005
JM2 63 100 9,300 20,22,24 / 25,28 / 30,32,35,38 40 92 53 8±0.2 0.45 1.4 0.0011
JM3 100 200 8,400 25,28 / 30,32,35,38 / 40,42,45 45 102 63 8±0.2 0.56 2.1 0.002
JM4 250 400 6,700 30,32,35,38 / 40,42,45,48,50,55 55 128 77 — 0.81 4.2 0.006
JM5 500 800 5,900 35,38 / 40,42,45,48,50,55,56 / 60,63,65 65 145 91 11±0.3 1.1 6.4 0.012
JM6 800 1,250 5,100 40,42,45,48,50,55,56 / 60,63,65,70,71,75 75 168 105 14±0.3 1.42 9.6 0.024
JM7 1,000 2,000 4,750 45,48,50,55,56 / 60,63,65,70,71,75 / 80 80 180 112 15±0.4 1.9 12.5 0.0365
JM8 1,600 3,150 4,300 50,55,56 / 60,63,65,70,71,75 / 80,85 80 200 120 15±0.4 2.35 15.5 0.057
JM9 2,500 4,000 4,200 55,56 / 60,63,65,70,71,75 / 80,85 80 205 120 20±0.4 2.7 16.5 0.065
JM10 3,150 5,000 4,000 55,56 / 60,63,65,70,71,75 / 80,85,90 90 215 128 20±0.4 3.02 19.5 0.083
JM11 4,000 6,300 3,650 60,63,65,70,71,75 / 80,85,90,95 100 235 132 — 3.46 25 0.131
JM12 5,000 8,000 3,400 60,63,65,70,71,75 / 80,85,90,95 / 100 100 250 145 23±0.5 3.67 30 0.174
JM13 6,300 10,000 3,200 63,65,70,71,75 / 80,85,90,95 / 100,110 110 270 155 — 5.2 36 0.239
JM14 8,000 12,500 2,850 65,70,71,75 / 80,85,91,95 / 100,110 115 300 162 27±0.6 7.8 45 0.38
JM15 10,000 16,000 2,700 70,71,75 / 80,85,90,95 / 100,110,120,125 125 320 176 27±0.6 8.43 55 0.5
JM16 12,500 20,000 2,450 75 / 80,85,90,95 / 100,110,120,125 / 130 140 350 186 — 10.23 75 0.85
JM17 16,000 25,000 2,300 80,85,90,95 / 100,110,120,125 / 130,140 145 370 203 32±0.7 10.97 85 1.1
JM18 20,000 31,500 2,150 90,95 / 100,110,120,125 / 130,140,150 / 160 165 400 230 — 13.07 115 1.65
JM19 25,000 40,000 1,950 100,110,120,125 / 130,140,150 / 160,170 175 440 245 38±0.9 14.26 150 2.69
JM20 31,500 50,000 1,850 110,120,125 / 130,140,150 / 160,170,180 185 460 260 38±0.9 22.13 170 3.28
JM21 35,500 56,000 1,800 120,125 / 130,140,150 / 160,170,180 / 190,200 200 480 280 38±0.9 23.7 200 4.28
JM22 40,000 63,000 1,700 130,140,150 / 160,170,180 / 190,200 210 500 295 — 24.6 230 5.18
JM23 50,000 80,000 1,600 140,150 / 160,170,180 / 190,200,220 220 540 310 44±1 29.71 275 7.7
JM24 63,000 100,000 1,450 150 / 160,170,180 / 190,200,220 / 240 240 600 335 50±1.2 32.64 380 9.3
JM25 80,000 125,000 1,400 160,170,180 / 190,200,220 / 240,260 255 620 350 50±1.2 37.69 410 15.3
JM26 90,000 140,000 1,300 180 / 190,200,220 / 240,250,260 275 660 385 50±1.2 50.43 510 20.9
JM27 112,000 180,000 1,200 190,200,220 / 240,250,260 / 280 295 720 410 — 71.51 620 32.4
JM28 140,000 200,000 1,150 220 / 240,250,260 / 280,300 300 740 420 60±1.4 93.37 680 36
JM29 160,000 224,000 1,100 240,250,260 / 280,300,320 320 770 450 60±1.4 114.53 780 43.9
JM30 180,000 280,000 1,050 250,260 / 280,300,320 / 340 350 820 490 60±1.4 130.76 950 60.5
Symptom Likely Cause Action
High vibration at operating speed Near lateral critical speed; imbalance Calculate critical speed; balance intermediate shaft
Diaphragm cracking at one end Misalignment at that joint exceeds 1° Re-align that shaft end; replace diaphragm
Intermediate shaft whip L too long for speed; operating at or near critical Reduce speed or add intermediate bearing support
Fretting at hub bore Inadequate hub fit; loose setscrew Verify fit tolerance; re-torque setscrews

Standards and designation references found in the source data

Where a standard or designation is shown below, treat it as a reference tied to the original product data and verify the applicable revision when placing an order.

ISO 5199

Shaft fit, alignment and assembly checks

Keep flange faces, pilot surfaces and diaphragm packs clean. Align shafts before tightening the membrane fasteners and use the specified tightening sequence so clamp load is distributed evenly. Avoid bending, scratching or prying against the thin flexible elements. On spacer or intermediate-shaft versions, verify the assembled distance between shaft ends and check rotor balance for the intended operating speed.

Measure the actual shaft diameters and keyways before machining or confirming a finished bore. A drawing should identify shaft tolerances, key dimensions, required hub position and any shoulder, locknut or axial-retention feature. Alignment readings should be taken after the machine is in its normal installed condition because base distortion, pipe strain, belt pull or thermal growth can move the shaft centers after an initial bench alignment.

After assembly, turn the drive through at least one full revolution by hand where practical. Check for interference with guards, brake hardware and adjacent structures, then verify fastener security. On equipment that changes temperature significantly between start-up and steady operation, compare cold and hot alignment expectations before setting final offsets.

Operating behavior and service planning

No grease change is required, but visual and vibration monitoring remain important. Inspect for diaphragm cracking, fretting around bolt holes, loose fasteners, corrosion and unusual shaft movement. If a pack is replaced, investigate the root cause—commonly overload, excessive misalignment, incorrect bolt preload or an operating condition near a lateral critical speed.

A coupling should not be used as a permanent correction for poor machine alignment. If vibration, temperature or noise changes after commissioning, compare the current condition with the initial baseline. Check connected bearings and shafts at the same time, because many coupling symptoms originate from looseness, soft foot, imbalance or movement elsewhere in the drivetrain.

For planned maintenance, record the installed model, actual bore sizes, fastener details, lubricant or flexible-element grade where applicable, and the measured alignment at return to service. That information makes later inspection more useful and helps distinguish normal wear from a change in machine condition.

Information to include with an RFQ or drawing review

  • Required model or the closest model already identified from the specification data.
  • Driving and driven shaft diameters, tolerances, keyways and available engagement length.
  • Continuous torque, peak torque, starts per hour and whether the drive reverses.
  • Normal and maximum rotational speed.
  • Expected angular, axial and parallel movement during operation.
  • Required overall length, shaft separation, flange or brake dimensions and surrounding clearance.
  • Operating temperature, contamination, washdown, corrosion or other environmental conditions.
  • Quantity, drawing revision and any material, coating, balance or inspection requirement.

Frequently asked engineering questions

Can I select this coupling only from the motor power?

No. Motor power is only a starting point. The selection should use actual torque, service factor, peak load, speed and the driven-machine characteristics.

Which dimension should be confirmed before ordering?

Confirm the shaft interface first, then the overall installation envelope. Bore, key or locking method, hub length, pilot or flange details and available removal clearance all affect whether a listed model will fit.

How much misalignment should be allowed in normal service?

Use the model-specific limit as a maximum capability, not as the target installation condition. Better initial alignment usually reduces cyclic load, heat and wear in both the coupling and connected bearings.

What information is needed for a custom bore or connection?

Provide a dimensioned shaft drawing or at minimum the shaft diameter and tolerance, keyway, engagement length, shoulder or axial-retention details and required hub position.

Should the coupling be inspected after commissioning?

Yes. A short follow-up inspection after the machine has run under real load can reveal fastener settlement, lubricant leakage, unexpected movement or alignment change before these develop into a larger problem.

How should I use the specification blocks on this page?

Treat the listed values as the model reference. Select a candidate from torque and speed, then verify every geometric field that affects your installation before issuing the final order drawing.

Applications

◆

Precision rotating equipment

Used where torsional stiffness and controlled alignment are important to drivetrain behavior.

⚙

Pumps & compressors

Applicable to rotating machinery where clean, lubrication-free coupling elements are preferred.

⇄

High-speed machinery

Considered when balance, speed, shaft fit and alignment are verified for the selected configuration.

✓

Test & process systems

Suitable for engineered drivetrains that require repeatable torque transmission and documented installation geometry.

Typical duties include pumps, compressors, turbines, test equipment, high-speed machinery, precision industrial drives and long-span shaft connections. The correct configuration depends on torque, speed, misalignment mode, shaft spacing and balance requirements.

The same coupling family can behave very differently in a smooth continuous drive and in a reversing, impact-loaded or frequently started drive. For that reason, application name alone is not enough for selection. Supply the operating torque, peak load, speed, shaft dimensions, expected movement, ambient conditions and required service access so the configuration can be checked against the complete duty.

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