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EP-F37 Parallel-Shaft Helical Gear Reducer

Product Overview — EP-F37 Parallel-Shaft Helical Gear Reducer

The EP-F37 is a compact parallel-shaft helical gear reducer engineered for applications where space is limited but performance cannot be compromised. With a two-stage gear train delivering up to 200 N·m output torque and power ratings from 0.12–3.0 kW across gear ratios of 3.77–59.14, the EP-F37 brings industrial-grade reliability to small machinery without the dimensional burden of traditional right-angle designs.

Precision-ground helical gear teeth engage progressively rather than all at once, distributing load across multiple tooth pairs simultaneously. This contact geometry reduces gear-mesh excitation forces, so the EP-F37 operates noticeably more quietly than spur or worm alternatives of equivalent torque capacity. The result is a drive unit that suits noise-sensitive settings — laboratories, cleanrooms, and light manufacturing halls — without acoustic treatment.

All internal components are housed in a rigid, close-grained cast-iron casing machined on a single reference datum. This dimensional discipline maintains bearing-bore concentricity and gear-flank parallelism over the full working life, preserving the efficiency advantage of helical gearing — typically 96–97% per stage — even after years of continuous operation. Learn more about our engineering philosophy on the Ever Power about page.

Technical Specifications — EP-F37

Parameter Specification
Gear Type Multi-stage parallel-shaft helical , precision-ground DIN 6/ISO 6
Number of Stages 2-stage
Motor Power Range 0.12–3.0 kW
Max Output Torque 200 N·m
Gear Ratio Range 3.77–59.14
Output Speed Range 25–370 rpm
Approximate Unit Weight 7–11 kg
Max Output Radial Load 3,200 N
Transmission Efficiency ≥ 96% per stage (overall ≥ 92% for 2-stage, ≥ 88% for 3-stage)
Lubrication Splash lubrication; ISO VG 220 mineral oil (factory fill)
Housing Material Close-grained cast iron (HT250 / EN-GJL-250)
Gear Material Case-hardened alloy steel (20CrMnTi / 20MnCr5), HRC 58–62
Protection Rating IP55 standard; IP65 optional
Ambient Temperature −25 °C to +45 °C (standard lubricant)
Noise Level ≤ 72 dB(A) at rated load (1 m, free-field)
Standards Compliance ISO 6336, DIN 3990 gear rating; ISO 281 bearing life; CE Machinery Directive

Structural Types & Mounting Configurations — F37 Series

The F37 series is available in multiple structural types to suit different installation geometries and driven-machine interfaces. All types share the same internal gear set and achieve identical torque and efficiency ratings; the differences lie in mounting method and output connection.

Type Code Description
F37 foot-mounted, solid output shaft
FF37 B5 flange-mounted, solid output shaft
FA37 shaft-mounted, hollow output shaft
FAF37 B5 flange + hollow output shaft
FAT37 torque-arm, hollow output shaft

Mounting Positions M1–M6

All F37 structural types support six standard mounting positions (M1 through M6), defined by the angular orientation of the output shaft relative to the horizontal. Oil fill level and vent plug position must be adjusted for each mounting position; refer to the installation manual for position-specific fill quantities and the correct vent-plug orientation.

Key Advantages of the EP-F37

High Transmission Efficiency

Each gear stage delivers ≥96% mechanical efficiency through precision-ground helical flanks and optimised tooth profile corrections. Compared with worm reducers of equivalent output torque, the EP-F37 typically saves 15–35% in electrical energy over the same duty cycle — a saving that often exceeds the gearbox purchase price within two years.

High Torque Density

With up to 200 N·m from a housing sized for 0.12–3.0 kW, the EP-F37 achieves torque density competitive with bevel-helical units of the same output-shaft diameter. The case-hardened alloy-steel gears (HRC 58–62) sustain high Hertzian contact stress without case fatigue, enabling compact dimensions even at the upper end of the power range.

Long, Predictable Service Life

are selected for a minimum L10h life of 20,000 hours at rated conditions and verified by ISO 281 calculation using actual application load spectra. Precision-ground gears eliminate the geometric errors that cause micro-pitting, extending tooth-flank life to typically 40,000 hours or more when correctly lubricated.

Multiple Structural Types

Five standard structural types — F, FF, FA, FAF, FAT — and an input-shaft-only FA-SZ variant address virtually every machine interface geometry without custom engineering. The FA and FAT hollow-bore types eliminate external entirely, reducing drivetrain length and eliminating one routine maintenance item.

Low Noise & Low Vibration

Helical gear engagement produces a progressive, distributed contact zone rather than the sudden full-face mesh of spur gears. This characteristic, combined with profile-ground tooth flanks and dynamically balanced rotating components, keeps noise levels below 72 dB(A) at 1 m — important in operator-occupied environments and buildings with vibration-sensitive equipment.

Compact Inline Layout

The parallel-shaft geometry keeps the overall drive envelope short in the radial direction, allowing direct-couple installation in machine frames where right-angle units would require a longer cantilevered arrangement. The F37's small envelope also reduces the inertia of the stationary drive assembly, which matters in frequent-cycle indexing applications.

Structural Type Diagrams — F37 Series

The diagrams below show the external geometry and connection interfaces for each structural type in the F37 family. Use these to confirm mounting space requirements and driven-machine interface compatibility before finalising your order.

F37 Standard Foot-Mount (Solid Output Shaft)

FF37 Flange-Mount (Solid Output Shaft)

FA37 Shaft-Mounted (Hollow Output Bore)

FAF37 Flange + Hollow Bore

FAT37 Torque-Arm (Hollow Bore)

FA37-SZ Input Shaft Only

Industry Applications — Where the EP-F37 Excels

Industry Sector Typical Application
Textile Machinery Yarn winding reels, warp beam drives, and fabric compacting machines needing ultra-compact in-line drives with stable low-speed output.
Light Conveyor Systems Flat-belt and slat conveyors in electronics assembly where a small footprint and quiet operation are critical.
Laboratory Equipment Sample processing robots and stirring reactors requiring repeatable, low-vibration drive.
Printing Industry Ink pump drives and paper-path tension rollers in offset printing machines.

Application Case Study: Textile Yarn Winder

A high-speed yarn winder in a polyester fibre plant required stable 38 rpm output to maintain even yarn tension. An EP-F37 with a 0.25 kW motor and 39:1 ratio achieved noise levels below 58 dB(A) during triple-shift operation, cutting thread break rates by 25% and simplifying a previously awkward worm-gear installation.

Model Designation Guide — How to Order an EP-F37

The model code contains all ordering information required for production. An example order code for a torque-arm, hollow-bore, 7.5 kW unit is:

EP – F37 – FAT – Y – 3 – 7.5 – 4P – M1

Code Element Meaning
EP Brand identifier — Ever Power
F37 Series and frame size
FAT Structural type: torque-arm, hollow-bore output
Y Motor type: Y-series IEC standard induction motor
3 Number of gear stages
7.5 Motor rated power in kW
4P Motor pole count (1,450 rpm at 50 Hz)
M1 Mounting position

Frequently Asked Questions — EP-F37

What is the maximum input speed for the EP-F37?

The EP-F37 accepts input speeds up to 1,500 rpm on a 4-pole motor or 1,000 rpm on a 6-pole motor, depending on the selected ratio and ambient conditions. Always verify the thermal rating at continuous full-load operation.

Can the EP-F37 be mounted vertically?

Yes. The EP-F37 supports six mounting positions (M1–M6), including vertical shaft-up and shaft-down configurations. When ordering vertical-mount variants, specify the required lubrication type, as oil fill levels differ from horizontal mounting.

Is IEC motor adaptor compatibility standard on the EP-F37?

The EP-F37 family includes IEC 63 to IEC 80 motor flanges as standard. Adaptors for non-standard frame sizes or NEMA frames are available as accessories. Specify the motor frame and shaft diameter when ordering.

What are the lead time and minimum order requirements?

MOQ is flexible: minimum order value is USD 1,500, supporting mixed model combinations and trial quantities. Standard-catalogue EP-F37 units ship in 10–25 working days; custom configurations (special ratios, coatings, or shaft dimensions) require 20–45 working days. Trade terms include EXW, FOB, CIF, and DAP as standard; FCA, CFR, CPT, CIP, and DDP can be arranged on request.

What lubrication oil is recommended for the EP-F37?

The factory fill is ISO VG 220 mineral gear oil, suitable for ambient temperatures of −10 °C to +40 °C. Synthetic ISO VG 220 is recommended for extended drain intervals or for ambient temperatures outside this range. The first oil change is due at 400 operating hours; subsequent intervals are every 5,000 hours or 24 months, whichever comes first.

Partner with Ever Power for Compact, Efficient Drive Solutions

Whether you are specifying a single EP-F37 for a prototype or planning a full production run, our applications engineering team is ready to support your selection, integration, and after-sales requirements. Learn about Ever Power and discover why engineers in more than 30 countries trust us for precision helical gear drives.

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