Winch Planetary Gearbox for Off-Road Vehicle Winches

The Winch Planetary Gearbox for Off-Road Vehicle Winches is an essential component designed to enhance the performance of winches used in rugged terrains. This gearbox employs a planetary gear system, providing superior torque and efficient power transfer. Ideal for off-road vehicles, it enables smooth and reliable operation during recovery tasks, ensuring that drivers can tackle challenging landscapes with confidence. Durable and robust, it stands up to the demands of adventurous expeditions.

Features and Specifications of Winch Planetary Gearbox for Off-Road Vehicle Winches

Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Łożysko Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Off-Road Vehicle Winches - Working Principle

The Winch Planetary Gearbox operates on a simple yet effective principle. It consists of a sun gear, planet gears, and a ring gear, which work together to provide high torque and reduced speed. When the winch is engaged, the motor drives the sun gear, causing the planet gears to rotate around it while also rotating within the ring gear. This unique arrangement allows for smooth and efficient power transfer, making it ideal for off-road applications where high pulling force is required. The compact design ensures durability and reliability in challenging terrains.

Przekładnia planetarna

Advantages of Winch Planetary Gearbox for Off-Road Vehicle Winches

  • High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the gearbox's capacity to handle high torque demands.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers a significant volume advantage, making it easier to fit in tight spaces.
  • Transmission Efficiency: Achieving an efficiency of 97%-98% in single-stage configurations, our multi-stage setups further optimize performance.
  • Durability and Reliability: The uniform stress distribution extends operational life, ensuring the gearbox withstands rigorous off-road conditions.
  • Customizability: Tailored to specific winching needs, we can adjust gear ratios, torque, and mounting options for optimal performance.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for off-road vehicle winches, consider the following factors: power or torque requirements, gear ratio, and speed. Assess the input and output types, including spline, hollow, or solid options. Evaluate if external forces or radial loads impact the input or output ends. Additionally, factor in operating temperature, lifespan expectations, and any special needs such as continuous operation or shock loading. These considerations ensure optimal performance and reliability.

Winch Planetary Gearbox for Off-Road Vehicle Winches

How to Reduce Operating Noise of Winch Planetary Gearbox?

To minimize operating noise in winch planetary gearboxes for off-road vehicles, precision machining and gear design play crucial roles. High-quality materials and advanced manufacturing techniques ensure that gears mesh smoothly, reducing friction and vibration. Additionally, optimizing gear tooth profiles and employing noise-dampening materials can significantly lower sound levels during operation. Regular maintenance and lubrication also contribute to quieter performance by preventing wear and ensuring efficient gear engagement.

Key Points for Noise Reduction

Winch Drive Planetary Gearbox

  • Utilize precision machining for better gear alignment.
  • Optimize gear tooth shapes to minimize noise.
  • Incorporate noise-dampening materials in design.
  • Maintain lubrication to ensure smooth operation.

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gear solutions. The winch planetary gearbox plays a crucial role in the operation of off-road vehicle winches, ensuring optimal performance and reliability in demanding environments. This advanced gearbox design offers improved torque and control, making it essential for off-road applications. We invite all customers to explore our customizable solutions and invest in a winch planetary gearbox that meets your specific needs. Don't miss the opportunity to enhance your equipment with our innovative products.

Winch Planetary Gearbox

Informacje dodatkowe

Edited

Zqq

RP Techniek BV (oddział EVER-POWER w Holandii)

Poczta:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Profesjonalna produkcja reduktorów prędkości, przekładni ślimakowych, kół łańcuchowych, zębatek, kół zębatych, łańcuchów rolkowych, kół pasowych klinowych, silników, wałów napędowych WOM, łańcuchów CC600, tulei stożkowych.

Zaktualizowano blogi

German Gearbox Lubrication and Maintenance

As a crucial part of mechanical equipment, the gearbox's lifespan and performance have a direct impact on the system's overall operational efficiency. Maintenance and lubrication are crucial steps in ensuring the gearbox operates steadily over the long run. The Value...

czytaj dalej

The Working Principle of the Speed Reducer in Belgium

The reducer is an indispensable key equipment in modern industry, widely used in various mechanical transmission systems. Understanding the working principle of the reducer not only helps to select and use the reducer correctly but also improves the operating...

czytaj dalej
pl_PLPL