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Winch Planetary Gearbox for Conveyor Traction Systems
The Winch Planetary Gearbox for Conveyor Traction Systems is a high-performance component designed to enhance the efficiency of conveyor operations. This gearbox allows for precise control of torque and speed, ensuring smooth and reliable movement of materials. Its compact design and robust construction make it ideal for heavy-duty applications, where it plays a crucial role in facilitating the traction necessary for transporting goods across various industrial environments.
Features and Specifications of Winch Planetary Gearbox for Conveyor Traction Systems
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Łożysko | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
Winch Planetary Gearbox for Conveyor Traction Systems
The Winch Planetary Gearbox operates on the principle of gear reduction to efficiently transmit torque and speed from the motor to the conveyor system. Its basic structure includes a sun gear, planetary gears, and a ring gear, allowing for compact design and high torque output. In conveyor traction systems, it ensures smooth movement and control of the conveyor belt, enhancing operational efficiency. As the motor drives the sun gear, the planetary gears rotate around it, transferring motion to the ring gear and ultimately to the conveyor, facilitating the movement of materials seamlessly.
Advantages of Winch Planetary Gearbox for Conveyor Traction Systems
- High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the overall load-bearing capability.
- Compactness and Space Efficiency: Offers significant size advantages compared to traditional gearboxes, allowing for more efficient use of space.
- Transmission Efficiency: Single-stage efficiency reaches 97%-98%, with excellent performance in multi-stage configurations.
- Durability and Reliability: Uniform stress distribution contributes to a longer lifespan, ensuring consistent performance over time.
- Personalizacja: Designed to be adaptable for varying winch requirements, allowing adjustments in gear ratio, torque, and mounting options.
Selection Guide for Winch Planetary Gearbox
When selecting a winch planetary gearbox for conveyor traction systems, consider the following factors: power or torque ratings to meet operational demands, appropriate gear ratio for desired speed, and output speed requirements. Input and output types (spline, hollow, solid) are crucial, along with assessing any external or radial forces on the input/output ends. Additionally, consider working temperature, lifespan expectations, and any special requirements such as continuous operation or shock loading capabilities.
Winch Planetary Gearbox for Conveyor Traction Systems
How to Reduce Operating Noise of Winch Planetary Gearbox?
To minimize the operating noise of winch planetary gearboxes in conveyor traction systems, precise machining and thoughtful gear design are essential. Utilizing high-quality materials and advanced manufacturing techniques can ensure tighter tolerances, reducing play between gear teeth. Additionally, optimizing gear tooth profiles for smoother contact during operation can significantly lower vibration, which is a primary source of noise. Implementing proper lubrication also aids in noise reduction by minimizing friction and wear between moving parts.
Key Strategies for Noise Reduction
- Employ precision machining for tighter gear tolerances.
- Use advanced gear design techniques for smoother tooth engagement.
- Choose high-quality materials to enhance durability and reduce noise.
- Implement effective lubrication systems to decrease friction.
- Regular maintenance checks to ensure optimal gearbox performance.
Winch Planetary Gearbox Manufacturer
RP Techniek is the Dutch sales agent for Ever-power Group, specializing in innovative solutions for various industries. The Winch Planetary Gearbox for Conveyor Traction Systems plays a crucial role in ensuring efficient and reliable operation. Its design maximizes torque and minimizes energy loss, making it essential for heavy-duty applications.
We invite all customers to customize and purchase our high-quality winch planetary gearboxes to meet your specific needs. Invest in performance and reliability today!
Informacje dodatkowe
Edited | Zqq |
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