Winch Planetary Gearbox for Tunnel Boring Machine Support Systems

The Winch Planetary Gearbox for Tunnel Boring Machine Support Systems is a sophisticated mechanical device designed to optimize the performance of tunnel boring machines (TBMs). It effectively transmits power from the winch to the cutting head, allowing for precise control and efficient operation in challenging underground environments. This gearbox ensures the stability and reliability necessary for the successful excavation of tunnels, making it a crucial component in modern tunneling projects.

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Features and Specifications of Winch Planetary Gearbox for Tunnel Boring Machine Support Systems

Specificatie Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Handelswijze Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Tunnel Boring Machine Support Systems - Working Principle

The Winch Planetary Gearbox is a crucial component in tunnel boring machine support systems, designed to efficiently transmit torque and speed. Its basic structure consists of a sun gear, planet gears, and a ring gear, which work together to provide a compact and high-torque solution. In operation, the sun gear is driven by a motor, causing the planet gears to rotate around it while also revolving within the ring gear. This planetary motion allows for smooth and powerful movement, essential for the precise control required in tunneling applications.

Planetary Gearbox Image

Advantages of Winch Planetary Gearbox for Tunnel Boring Machine Support Systems

  • High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing the gearbox's ability to handle high torque and heavy loads.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant volume advantages, making it ideal for space-constrained applications.
  • Transmission Efficiency: With a single-stage efficiency of 97%-98%, our multi-stage configurations also demonstrate excellent efficiency performance, ensuring optimal power transfer.
  • Durability and Reliability: The even stress distribution throughout the gearbox components prolongs its lifespan, ensuring long-term operational reliability.
  • Customizability: Designed to meet diverse winching needs, the gearbox can be tailored for different gear ratios, torque requirements, and installation methods.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for tunnel boring machine support systems, consider several key factors: the power or torque requirements, gear ratio, and required speed. Evaluate the input and output types (such as spline, hollow, or solid), and whether there are external or radial forces acting on the input or output ends. Additionally, assess the operating temperature, lifespan expectations, and any special needs, such as continuous operation or shock resistance, to ensure optimal performance.

Winch Drive

How to Reduce Operating Noise of Winch Planetary Gearbox?

To minimize the operating noise of winch planetary gearboxes in tunnel boring machine support systems, precision machining and optimized gear design play a crucial role. High-quality materials and advanced manufacturing techniques ensure tighter tolerances and smoother surfaces, reducing friction and vibration. Furthermore, employing helical gears instead of spur gears can lead to quieter operation due to their gradual engagement. Regular maintenance also helps in identifying and rectifying any issues before they escalate, contributing to a quieter working environment.

Key Factors in Reducing Noise Levels

  • Utilizing precision machining for tighter tolerances
  • Opting for helical gear design for smoother engagement
  • Regular maintenance to prevent wear and tear
  • Employing vibration-dampening materials in construction

Winch Drive Planetary Gearbox

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality winch planetary gearboxes. The Winch Planetary Gearbox for Tunnel Boring Machine Support Systems plays a crucial role in ensuring efficient and reliable operation. Its robust design and superior torque capabilities make it essential for the demanding environments encountered in tunneling projects.

We invite all customers to customize and purchase our advanced winch planetary gearboxes, tailored to meet your specific requirements. Enhance the performance of your machinery with our trusted solutions!

Winch Planetary Gearbox

Aanvullende informatie

Edited

Zqq

RP Techniek BV (EVER-POWER Nederlandse vestiging)

Mail:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Professionele productie van snelheidsreductoren, wormwielkasten, tandwielen, tandheugels, tandwielen, rollenkettingen, V-snaarschijven, motoren, aftakasassen, kettingen CC600 en conische bussen.

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