Winch Planetary Gearbox for Offshore Platform Lifting Systems

The Winch Planetary Gearbox for Offshore Platform Lifting Systems is a robust mechanical solution designed to enhance the efficiency of lifting operations in harsh marine environments. This gearbox utilizes a planetary gear mechanism to provide high torque and precise control, making it ideal for heavy-duty applications. Its durability ensures reliable performance during the challenging conditions faced by offshore platforms, contributing significantly to safe and effective lifting processes in the oil and gas industry.

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Features and Specifications of Winch Planetary Gearbox for Offshore Platform Lifting Systems

Specificatie Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Handelswijze Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Offshore Platform Lifting Systems - Working Principle

The Winch Planetary Gearbox is designed for efficient lifting operations in offshore platforms. Its basic structure includes a sun gear, planet gears, and a ring gear. In operation, the motor rotates the sun gear, causing the planet gears to revolve around it while simultaneously engaging with the ring gear. This planetary arrangement allows for high torque transmission and compact design, making it ideal for lifting heavy loads in challenging marine environments. The system enables precise control during lifting, ensuring safety and reliability on offshore platforms.

Planetaire tandwielkast

Advantages of Winch Planetary Gearbox for Offshore Platform Lifting Systems

  • High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, significantly enhancing the load-bearing capacity.
  • Compactness and Space Efficiency: This gearbox offers a size advantage over traditional gearboxes, making it ideal for applications with limited space.
  • Transmission Efficiency: Achieving efficiency rates of 97%-98% in single-stage configurations and impressive performance in multi-stage setups.
  • Durability and Reliability: Uniform stress distribution throughout the gearbox contributes to a longer service life, ensuring consistent operation over time.
  • Customizability: Adjustable gear ratios, torque, and mounting options cater to various winch requirements, providing tailored solutions.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for offshore platform lifting systems, consider the following factors: 1. Power or torque requirements; 2. Gear ratio; 3. Operating speed; 4. Input type; 5. Output type (spline/hollow/solid); 6. Whether external or radial forces act on input or output; 7. Operating temperature; 8. Lifespan requirements; 9. Special needs such as continuous operation or shock loading. Each factor plays a crucial role in ensuring optimal performance and reliability.

Winch Planetary Gearbox

How to Determine Whether the Gearbox Is Overloaded?

To assess if the gearbox is overloaded, consider the following points:
- **Temperature Monitoring**: Check for excessive heat; a significant rise in temperature indicates potential overload.
- **Noise Levels**: Listen for unusual sounds such as grinding or whining, which may suggest strain on the gearbox.
- **Vibration Analysis**: Increased vibrations can signal misalignment or overload.
- **Performance Metrics**: Monitor for reduced lifting capacity or sluggish operation, which may indicate stress on the system.
Winch Drive Maintenance

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gear solutions. The Winch Planetary Gearbox plays a crucial role in offshore platform lifting systems, providing the necessary torque and precision for reliable operation in demanding environments. Designed for efficiency and durability, these gearboxes ensure safe and effective lifting operations, minimizing downtime and enhancing productivity. We invite all customers to consider customizing and purchasing our winch planetary gearboxes to meet their specific needs and elevate their operational capabilities.

Winch Planetary Gearbox

Aanvullende informatie

Edited

Zqq

RP Techniek BV (EVER-POWER Nederlandse vestiging)

Mail:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Professionele productie van snelheidsreductoren, wormwielkasten, tandwielen, tandheugels, tandwielen, rollenkettingen, V-snaarschijven, motoren, aftakasassen, kettingen CC600 en conische bussen.

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