China Standaard Flexibele Flex Vloeistofketting Kaak Flens Tandwiel Stijve Afstandhouder Pen HRC Mh Nm Universele Fenaflex Oldham Spline Klem Bandenrooster Hydraulische Servomotor Askoppeling

Productomschrijving

Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
 

Productomschrijving

The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload

We can provide the following couplings.
 

Bedrijfsprofiel

We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company's quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!

How to use the coupling safely

The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.

Certificeringen

Verpakking en verzending

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Can chain couplings accommodate parallel misalignment?

Yes, chain couplings are designed to accommodate a certain degree of parallel misalignment between the connected shafts. Parallel misalignment refers to the situation where the axes of the two shafts are not perfectly aligned and run parallel to each other but at a distance.

Chain couplings have some inherent flexibility that allows them to tolerate a certain amount of parallel misalignment. The flexibility is primarily provided by the roller chain, which can compensate for small parallel displacements between the shafts. This flexibility helps to reduce stress on the coupling components and allows for smooth operation even in the presence of parallel misalignment.

However, it is important to note that chain couplings have limitations in terms of parallel misalignment. Excessive parallel misalignment beyond the specified limits can lead to increased stress, uneven load distribution, accelerated wear, and potential coupling failure. The manufacturer's specifications and guidelines should be followed to ensure that the parallel misalignment remains within the acceptable range for the specific chain coupling being used.

Proper alignment during installation is crucial to minimize parallel misalignment. The shafts should be aligned as closely as possible to ensure optimal performance and longevity of the chain coupling and the connected machinery or equipment. In some cases, additional measures such as shims or adjustable mounts may be necessary to achieve the desired alignment.

Regular inspection and maintenance of the chain coupling are also important to identify and address any parallel misalignment issues that may arise over time. If significant parallel misalignment is detected, corrective measures should be taken to realign the shafts or consider alternative coupling options that are better suited for parallel misalignment requirements.

In summary, chain couplings can accommodate a certain degree of parallel misalignment, but excessive misalignment should be avoided. Proper alignment during installation and adherence to manufacturer's guidelines are essential for ensuring optimal performance, reliability, and longevity of the chain coupling and the connected machinery or equipment.

Wat zijn de belangrijkste onderdelen van een kettingkoppeling?

Een kettingkoppeling bestaat uit verschillende belangrijke componenten die samenwerken om kracht over te brengen en verkeerde uitlijningen op te vangen. Dit zijn de belangrijkste componenten van een kettingkoppeling:

• Tandwielen: Tandwielen zijn de tandwielen die in de ketting grijpen. Ze zijn meestal gemaakt van staal of andere duurzame materialen en hebben speciaal ontworpen tanden die in de kettingrollen grijpen. De tandwielen zorgen voor de aandrijvende en aangedreven verbindingen, en brengen koppel over van de ene as naar de andere.
• Rollenketting: De rollenketting is een serie onderling verbonden schakels met rollen ertussen. Deze is om de tandwielen gewikkeld, waarbij de rollen in de tanden van het tandwiel grijpen. De rollenketting brengt de rotatiebeweging over van het aandrijvende tandwiel naar het aangedreven tandwiel, waardoor krachtoverbrenging tussen de assen mogelijk is.
• Verbindingspennen: Verbindingspennen worden gebruikt om de schakels van de rollenketting met elkaar te verbinden, waardoor een doorlopende lus ontstaat. Deze pennen worden door de pengaten in de kettingschakels gestoken en vastgezet met borgclips of andere bevestigingsmiddelen. Ze zorgen voor de integriteit en sterkte van de ketting.
• Bussen of lagers: Bussen of lagers worden gebruikt om de assen te ondersteunen en ze soepel te laten roteren binnen de kettingkoppeling. Ze worden doorgaans in de boringen van de tandwielen geplaatst en zorgen voor een interface met lage wrijving tussen de as en de koppelingscomponenten.
• Bewaken of Dekken: Bij sommige kettingkoppelingen wordt een beschermkap of afdekking toegevoegd om de tandwielen en ketting te omsluiten. Dit dient als een beschermende barrière, voorkomt contact met bewegende delen en vermindert het risico op ongelukken of verwondingen. De beschermkap of afdekking helpt ook om smering in te sluiten en de ketting te beschermen tegen verontreinigingen.
• Smering: Smering is essentieel voor de soepele werking en levensduur van een kettingkoppeling. Goede smering vermindert wrijving, slijtage en lawaai. Smeermiddelen, zoals kettingolie of vet, worden op de ketting en tandwielen aangebracht om wrijvingsverliezen te minimaliseren en voortijdige slijtage te voorkomen.

Deze componenten werken samen om een betrouwbare en efficiënte krachtoverbrenging in kettingkoppelingen te bieden. De tandwielen grijpen in op de rollenketting en als één tandwiel roteert, drijft het de ketting aan, waardoor het andere tandwiel en de verbonden as gaan roteren. De rollenketting en zijn componenten, samen met smering, zorgen voor flexibiliteit en compensatie van verkeerde uitlijning tussen de assen.

What are the advantages of using chain couplings?

• Flexible and Reliable Connection: Chain couplings provide a flexible and reliable connection between rotating shafts. They can accommodate misalignment between the shafts, including angular, parallel, and axial misalignments. This flexibility helps to reduce stress on the shafts and bearings, resulting in smoother operation and extended equipment lifespan.

• High Torque Capacity: Chain couplings are capable of transmitting high torque loads. The positive engagement between the sprocket teeth and the chain rollers allows for efficient power transfer, making them suitable for applications that require the transmission of substantial rotational forces.

• Mechanical Protection: Chain couplings act as mechanical protection by providing a breakable link in the power transmission system. In case of sudden overloads or jams in the system, the chain can break, preventing damage to the machinery components. This feature helps to protect expensive equipment and minimizes downtime for repairs.

• Misalignment Compensation: Chain couplings can compensate for misalignment between the connected shafts. They can tolerate angular misalignment, where the shafts are not perfectly aligned at an angle, parallel misalignment, where the shafts are offset from each other, and axial misalignment, which refers to displacement along the axis of the shafts. This ability to accommodate misalignment helps to prevent excessive stress and premature wear on the shafts and bearings.

• Wide Range of Applications: Chain couplings are versatile and find applications in various industries and machinery. They are used in conveyors, pumps, crushers, mixers, industrial drives, and many other systems. The ability to handle different torque requirements, speed variations, and misalignment conditions makes chain couplings suitable for a wide range of power transmission needs.

• Easy Maintenance: Chain couplings are relatively easy to maintain. Regular lubrication of the chain and sprockets helps to reduce friction and wear, ensuring smooth operation and extending the life of the coupling. Maintenance tasks such as chain tensioning and inspection can be carried out without requiring complex tools or specialized training.

In summary, the advantages of using chain couplings include their flexible and reliable connection, high torque capacity, ability to compensate for misalignment, mechanical protection, wide range of applications, and ease of maintenance. These features make chain couplings a preferred choice in various industries where efficient power transmission and reliable operation are vital.

editor by CX 2024-03-15