Productomschrijving
We can produce conveyor rollers of various standards, diameters, lengths, and types
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| Description | Fabrication Services flat belt idler pulley for belt conveyor |
| Sollicitatie | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
| Pipe/Tube/Shell | 1)Material:Q235 Steel 2)Diameter:219mm-3000mm 3)Length:500mm-5000mm,depends on the belt width of the conveyor |
| Shaft/Axis | Material:#45 Steel |
| Handelswijze | Big roving crack, deep groove ball with double sealing |
| Welding | Pipe and bearing housing with automatic welding |
| Surface | Smooth steel color surface, rubber lagging surface |
| Kleur | Red,green,blue or as require |
| Service life | More than 30,000 hours |
| Standaard | GB,ISO,DIN,CEMA,JIS |
Our Pulley Features:
| Conveyor Pulley Test | 1. All butt welds shall be full Penetration 2. All welds to be full seal welds to prevent rust 3. Shell seam welds are submerged arc (SAW) 4. Includes stress relieving of shell prior to machining 5. Ultrasonic testing of all shafts 6. Drillings for Temperature probe / vibration analysis device 7. Remove all butts and sharp edges |
| Conveyor Pulley Shaft Selection | The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys – ZheJiang HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance. |
| Conveyor Pulley Shell Material | Q345B Carbon Steel GR350 Carbon Steel ANSI 4140 Alloy Steel ASTM A514B Stainless Steel |
| Bearing House | SKF/NSK/FAG/INA/HRB/LYC, as customer request. |
| Conveyor Pulley Lagging | Plain rubber lagging, Herringbone and Diamond grooves are all available . Hot Vulcanised Durometer . Hardness 50-55-65 Shore A, M Grade . Oil Resistant, Heat Resistant FRAS |
| Comprising | •Drive pulley, Head pulley and Tail Pulleys •Take-Up Pulleys, •Snub pulley & Bend Pulleys •Self Cleaning Spiral Wing pulley & Drum Pulleys |
| Significant advantages | • The thick pulley shell absorbs more stress. • The large crown angle provides superior belt tracking capabilities. • True concentric machining provides: • maximum contact with the belt, • consistent belt content discharge, • less deflection of shaft, • less stress on the bearings |
| Beschikbaar Conveyor Pulley Designs |
•Liveshaft or Deadshaft types. •Flat or crowned shell. •Taconite, labyrinth or speciality seals. •Oil or grease lubricated. •Self centering or low pressure lock element designs. |
In addition to the structural drum pulley advantages, we provide additional services with every conveyor pulley order:
• Engineering capabilities.(We can engineer and custom build pulleys to your requirements utilizing software tools such as Finite Element Analysis).
• In- house manufactured hubs and shafts.
• This ensures consistency and compatibility of components of the pulley.
• Reinforced Mine Duty pulleys are available.
• In- house assembly of complete pulley unit including: bushing, shaft, bearings and gear box.
• Dynamic or Static balancing upon request.
Besides we can manufacture the conveyor drum pulley according to the buyers’ requirements
What kinds of Conveyor Pulleys we can manufacture:
·Conveyor head pulley, Conveyor drive pulley, Conveyor bend pulley, Conveyor Tail Pulley
·Conveyor tension pulley, Conveyor snub Pulley, Conveyor Wing Pulley, Conveyor take up Pulley and so on
Our workshop
Our packaging
our products
Our certificate
Bedrijfsprofiel
ITALY CHINAMFG OU GROUP is a CHINAMFG international companies in the world advanced level . REAL is a registered trademark of CHINAMFG OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CHINAMFG OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China ‘s roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CHINAMFG Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CHINAMFG OU GROUP authorized HangZhou CHINAMFG Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CHINAMFG OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CHINAMFG joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CHINAMFG Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It’s a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CHINAMFG ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CHINAMFG OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People’s Republic of China , the company has been identified as CHINAMFG trademarks in dHangZhou city committee. Enhance the brand of ‘YI LUN’.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.
| HangZhou CHINAMFG Conveying Co., Ltd | |
| Name | roller,idler,pulley |
| Materiaal | Stainless Steelseamless pipe, welded pipe |
| Size | Any size as your demand |
| Kleur | Red, yellow,any color as your demand |
| Standaard | ISO 9001:2000 , BV Certificate |
| MOQ | 10-50 pcs |
| Handelswijze | 6204,6205,6206,6305 ect |
| Shaft diameter | 20-40 mm |
| Pipe diameter | 60-219 mm |
| Type | DT75,DTII,DTIIA,TK,TKII |
| OEM | Welcome |
| Lifetime | At least 5000 hours |
| Material for transport | Coal,Ore,Clinker,grain,plant,fertilizer,ect |
| Paint | Common paint and baking varnish |
| Producing capacity | 1500pcs per day |
| Payment Term | TT, L/C |
| Loading port | ZheJiang ,HangZhou |
| Production Time | 7-15days after getting the deposite |
| Specifications | 1.Large capacity,2.High speed.3.Easy to install,repaire and maintenance.4.High output,efficiency,low noise. |
| Advantage | 1.Best price.2.Quality control whole process.3.Quick,efficient,comprehensive service. |
Veelgestelde vragen
1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Alway
s final Inspection before shipment;
3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts
4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Materiaal: | Koolstofstaal |
|---|---|
| Oppervlaktebehandeling: | Polishing |
| Motortype: | Frequency Control Motor |
| Installatie: | Turning |
| Thickness of Rubber Surface: | 8mm 10mm 12mm 15mm 20mm |
| Diameter: | 159—2000mm |
| Aanpassing: |
Beschikbaar
| Aangepast verzoek |
|---|
Wat zijn de meest voorkomende problemen en onderhoudsvereisten voor katrollen?
Katrollen, zoals elk mechanisch onderdeel, kunnen veelvoorkomende problemen ondervinden en vereisen regelmatig onderhoud om hun goede werking en levensduur te garanderen. Hier zijn enkele veelvoorkomende problemen en onderhoudsvereisten voor katrollen:
1. Slijtage: Na verloop van tijd kunnen katrollen slijtage ondervinden door wrijving, belasting en omgevingsfactoren. Dit kan leiden tot problemen zoals versleten groeven, gebarsten of vervormde katrollichamen of beschadigde lagers. Regelmatige inspectie is noodzakelijk om tekenen van slijtage te identificeren en deze snel aan te pakken.
2. Verkeerde uitlijning: katrollen kunnen verkeerd uitgelijnd raken, waardoor de riem of het touw van het beoogde pad af raakt. Dit kan leiden tot inefficiënte krachtoverbrenging, verhoogde slijtage van de riem en verminderde algehele systeemprestaties. Regelmatige uitlijningscontroles en -aanpassingen zijn nodig om een goede uitlijning van katrollen en riemen te garanderen.
3. Riemspanning: De juiste riemspanning is cruciaal voor optimale prestaties van de katrol. Na verloop van tijd kunnen riemen uitrekken of losraken, wat resulteert in onvoldoende spanning. Onvoldoende spanning kan slippen, verminderde krachtsoverdracht en voortijdige slijtage veroorzaken. Regelmatige controles en aanpassingen van de riemspanning zijn noodzakelijk om optimale prestaties te behouden.
4. Verontreiniging: Katrollen kunnen vuil, stof, gruis of andere verontreinigingen verzamelen, met name in industriële of buitenomgevingen. Verontreiniging kan leiden tot verhoogde wrijving, verminderde efficiëntie en versnelde slijtage. Regelmatige reiniging van katrollen is noodzakelijk om ophoping te voorkomen en een soepele werking te behouden.
5. Smering: katrollen met lagers vereisen de juiste smering om wrijving te minimaliseren en een soepele rotatie te garanderen. Onvoldoende smering kan leiden tot verhoogde wrijving, warmteontwikkeling en voortijdig falen van het lager. Regelmatige smering volgens de aanbevelingen van de fabrikant is essentieel voor optimale katrolprestaties en levensduur.
6. Onderhoud van lagers: katrollen met lagers moeten regelmatig worden onderhouden. Dit omvat het inspecteren van lagers op tekenen van slijtage of schade, het schoonmaken ervan en het vervangen van versleten of defecte lagers. Goed onderhoud van lagers helpt lagerfalen te voorkomen, wat kan leiden tot een defecte katrol of uitvaltijd van het systeem.
7. Omgevingsfactoren: Katrollen die buiten of in zware omstandigheden worden gebruikt, kunnen worden blootgesteld aan ongunstige omstandigheden zoals extreme temperaturen, vocht, chemicaliën of corrosieve stoffen. Er moet extra voorzichtig worden omgegaan met het beschermen van katrollen tegen deze omgevingsfactoren. Dit kan het gebruik van geschikte afdichtingen, afdekkingen of coatings en het implementeren van preventieve maatregelen inhouden om de effecten van de omgeving te beperken.
8. Regelmatige inspecties: Regelmatige inspecties zijn cruciaal om potentiële problemen vroegtijdig te identificeren. Inspecteer katrollen op tekenen van slijtage, schade, verkeerde uitlijning of andere problemen. Pak geïdentificeerde problemen onmiddellijk aan om verdere schade of systeemstoringen te voorkomen.
9. Vervanging van versleten onderdelen: Als onderdelen van de katrol, zoals de riem, lagers of bevestigingsmiddelen, versleten of onherstelbaar beschadigd zijn, moeten ze onmiddellijk worden vervangen. Het gebruik van versleten onderdelen kan de prestaties en veiligheid van het katrolsysteem in gevaar brengen.
10. Manufacturer Guidelines: Follow the manufacturer’s guidelines and recommendations for maintenance and servicing of pulleys. Manufacturers often provide specific instructions on maintenance intervals, lubrication requirements, and other important considerations.
Door deze veelvoorkomende problemen proactief aan te pakken en de vereisten voor regelmatig onderhoud na te leven, kunnen de prestaties en de levensduur van de poelie worden geoptimaliseerd. Dit zorgt voor een soepele en betrouwbare werking in verschillende toepassingen.
Can pulleys be used for both horizontal and vertical lifting?
Yes, pulleys can be used for both horizontal and vertical lifting. The versatility of pulley systems allows them to be utilized in various lifting applications, regardless of the direction of the load. Here’s how pulleys can be used for horizontal and vertical lifting:
1. Horizontal Lifting: In horizontal lifting scenarios, pulleys can be employed to change the direction of the force applied to the load. By using a combination of fixed and movable pulleys, the force can be redirected to pull the load horizontally. This is commonly seen in applications such as manual hoists or block and tackle systems used in construction, where heavy objects need to be moved horizontally across distances.
2. Vertical Lifting: Pulleys are widely used in vertical lifting applications, such as cranes, elevators, and lifting systems. In these setups, the pulleys are typically arranged in such a way that the load can be lifted vertically. By using multiple pulleys and ropes or cables, mechanical advantage can be achieved, making lifting heavier loads easier. The pulleys distribute the load’s weight across multiple lines, reducing the effort required to lift the load.
It’s worth noting that the number and arrangement of pulleys can vary depending on the specific lifting requirements. For example, a single fixed pulley can change the direction of the force but does not provide any mechanical advantage. On the other hand, systems with multiple pulleys, such as compound pulley systems or block and tackle setups, can provide significant mechanical advantage, making lifting heavier loads more manageable.
Whether it is horizontal or vertical lifting, the principles of pulley mechanics remain the same. Pulleys allow for force redirection, mechanical advantage, and load distribution, making lifting tasks more efficient and manageable. The specific configuration and setup of the pulley system will depend on the lifting requirements and the desired level of mechanical advantage.
Can pulleys be customized for specific applications?
Yes, pulleys can be customized to meet the specific requirements of various applications. Customization allows pulleys to be tailored to specific sizes, shapes, materials, and performance characteristics. Here’s a detailed explanation of how pulleys can be customized:
1. Size and Shape: Pulleys can be customized in terms of their size and shape to fit the specific space and layout constraints of the application. This includes variations in diameter, width, groove configuration, and overall design. Custom sizes and shapes ensure optimal fit and compatibility within the system, allowing for efficient and effective load distribution and lifting.
2. Materials: Pulleys can be customized based on the materials used for their construction. Different materials offer varying properties such as strength, durability, weight, and resistance to corrosion or wear. By selecting the appropriate materials, pulleys can be customized to withstand the specific operating conditions of the application, including temperature, humidity, and exposure to chemicals or harsh environments.
3. Bearing Systems: The bearing system of a pulley can be customized to suit the requirements of the application. Different bearing types, such as ball bearings or roller bearings, can be selected based on factors like load capacity, rotational speed, and desired friction characteristics. Customizing the bearing system ensures smooth rotation, reduced friction, and improved overall performance of the pulley.
4. Coatings and Surface Treatments: Pulleys can be customized with various coatings and surface treatments for enhanced performance. For example, pulleys used in applications that involve high temperatures may benefit from heat-resistant coatings. Pulleys used in environments with corrosive substances can be coated with protective materials to prevent corrosion. Surface treatments such as polishing or plating can also be applied to reduce friction, improve wear resistance, or provide specific surface properties.
5. Load Capacity and Performance: Pulleys can be customized to accommodate specific load capacities and performance requirements. This includes determining the number of pulleys in a system, selecting the appropriate pulley ratios, and configuring the pulley arrangement to achieve the desired mechanical advantage. Customization allows pulleys to be optimized for the specific load requirements, ensuring efficient load distribution and lifting.
6. Integration with Systems: Pulleys can be customized to seamlessly integrate with existing systems or equipment. This involves designing pulleys with compatible interfaces, mounting options, and connection methods. Customization ensures proper alignment, easy installation, and smooth operation when incorporating pulleys into the overall system.
7. Specialty Applications: In certain specialized applications, pulleys can be customized to meet unique requirements. This may include designing pulleys for extreme operating conditions, such as high speeds or heavy loads, or developing pulleys with specific features like built-in sensors or locking mechanisms. Customization allows pulleys to be tailored to the specific needs of niche applications.
Customization of pulleys is typically carried out by manufacturers or suppliers who have the expertise and capabilities to design and produce pulleys according to specific customer requirements. This allows for the optimization of pulley performance, compatibility, and efficiency in a wide range of applications.
redacteur door CX
2024-01-18
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