Productomschrijving
Specifications:
Productnaam | HSG Series Hydraulic Cylinder |
Work Press | 7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
Materiaal | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
Bore Size | 40mm–320mm, Customizable |
Shaft Diameter | 20mm–220mm, Customizable |
Stroke Length | 30mm–14100mm, Customizable |
Rod Surface Hardness | HRC48-54 |
Operating Temperature | -40°C to +120 °C |
Paint Color | Black, Yellow, Blue, Brown, Customizable |
Service | OEM&ODM |
Garantie | 1 Year |
MOQ | 1 Piece |
Delivery Time | 7-15 Days, Also depending on specific demands |
Certificering | ISO9001,CE |
Capacity | 50,000Pcs per year |
Product Display:
Montage:
Working Flow: Over ons
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers' needs – these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don't. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers' questions within 12 hours.
Certificering: | ISO9001 |
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Druk: | High Pressure |
Werktemperatuur: | Normal Temperature |
Acteerwijze: | Dubbelwerkend |
Werkwijze: | Rechte reis |
Aangepaste vorm: | Gereguleerd type |
Aanpassing: |
Beschikbaar
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What role do hydraulic cylinders play in optimizing power distribution and efficiency?
Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here's a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:
1. Power Transmission:
– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid's pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.
2. High Power Density:
– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system's overall size and weight.
3. Load Handling and Control:
– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder's movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.
4. Variable Force and Speed:
– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application's demands enhances energy efficiency and overall system performance.
5. Energy Recovery:
– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.
6. Integrated Control Systems:
– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.
7. System Efficiency Improvement:
– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.
In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.
Zorgen voor stabiele prestaties van hydraulische cilinders onder wisselende belastingen
Hydraulische cilinders zijn ontworpen om stabiele prestaties te leveren, zelfs bij fluctuerende belastingen. Ze bereiken dit door middel van verschillende mechanismen en functies die efficiënte lastregeling en -compensatie mogelijk maken. Laten we eens kijken hoe hydraulische cilinders stabiele prestaties leveren bij fluctuerende belastingen:
- Zuigerontwerp: De zuiger in de hydraulische cilinder speelt een cruciale rol bij de lastregeling. Deze is doorgaans uitgerust met afdichtingen en ringen die lekkage van hydraulische vloeistof voorkomen en zorgen voor een effectieve krachtoverdracht. Het zuigerontwerp kan functies bevatten zoals getrapte of tandemzuigers, die zorgen voor verbeterde lastdragende capaciteiten en verbeterde stabiliteit door de last over meerdere oppervlakken te verdelen.
- Cilinderdemping: Hydraulische cilinders bevatten vaak dempingsmechanismen om de impact en schok veroorzaakt door fluctuerende belastingen te minimaliseren. Demping kan worden bereikt door verschillende methoden, zoals verstelbare dempingsschroeven, hydraulische dempingskleppen of elastische dempingsringen. Deze mechanismen vertragen de beweging van de zuiger aan het einde van de slag, waardoor de impact wordt verminderd en plotselinge stops worden voorkomen die tot instabiliteit kunnen leiden.
- Drukcompensatie: Fluctuerende belastingen kunnen drukvariaties in het hydraulische systeem veroorzaken. Om stabiele prestaties te garanderen, zijn hydraulische cilinders uitgerust met drukcompensatiemechanismen. Deze mechanismen handhaven een consistent drukniveau in het systeem, ongeacht veranderingen in de belasting. Drukcompensatie kan worden bereikt door het gebruik van overdrukventielen, compenserende zuigers of drukgecompenseerde stroomregelkleppen.
- Stroomregeling: Hydraulische cilinders bevatten vaak stroomregelkleppen om de snelheid van de beweging van de cilinder te regelen. Door de stroomsnelheid van hydraulische vloeistof te regelen, kan de beweging van de cilinder worden aangepast aan de veranderende belastingomstandigheden. Stroomregelkleppen zorgen voor een soepele en gecontroleerde beweging, waardoor abrupte veranderingen die tot instabiliteit kunnen leiden, worden voorkomen.
- Feedbacksystemen: Om stabiele prestaties te garanderen bij fluctuerende belastingen, kunnen hydraulische cilinders worden geïntegreerd met feedbacksystemen. Deze systemen bieden realtime-informatie over de positie, snelheid en kracht van de cilinder. Door deze parameters continu te bewaken, kan het hydraulische systeem onmiddellijke aanpassingen maken om de stabiliteit te behouden en belastingsfluctuaties te compenseren. Feedbacksystemen kunnen positiesensoren, druksensoren of belastingsensoren omvatten, afhankelijk van de specifieke toepassing.
- Juiste maatvoering en selectie: Het garanderen van stabiele prestaties onder fluctuerende belastingen begint met de juiste dimensionering en selectie van hydraulische cilinders. Het is cruciaal om cilinders te kiezen met de juiste boring, stangdiameter en slaglengte om te voldoen aan de verwachte belastingomstandigheden. Te grote of te kleine cilinders kunnen leiden tot instabiliteit en verminderde prestaties. De juiste dimensionering omvat ook het overwegen van factoren zoals de vereiste kracht, snelheid en duty cycle van de toepassing.
Samenvattend zorgen hydraulische cilinders voor stabiele prestaties onder fluctuerende belastingen door functies zoals zuigerontwerp, dempingsmechanismen, drukcompensatie, stroomregeling, feedbacksystemen en de juiste dimensionering en selectie. Deze mechanismen en overwegingen zorgen ervoor dat hydraulische cilinders consistente en gecontroleerde bewegingen kunnen leveren, zelfs in dynamische belastingsomstandigheden, wat resulteert in betrouwbare en stabiele prestaties.
Hoe garanderen fabrikanten de kwaliteit en compatibiliteit van hydraulische cilinders?
Fabrikanten gebruiken verschillende maatregelen om de kwaliteit en compatibiliteit van hydraulische cilinders te waarborgen, zodat ze voldoen aan industrienormen, prestatievereisten en de specifieke behoeften van hun klanten. Hier is een gedetailleerde uitleg van de methoden en praktijken die fabrikanten gebruiken om de kwaliteit en compatibiliteit van hydraulische cilinders te waarborgen:
1. Ontwerp en techniek:
– Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.
2. Materiaalkeuze:
– High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.
3. Kwaliteitscontrole:
– Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.
4. Testen en validatie:
– Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.
5. Naleving van normen:
– Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.
6. Certificering en accreditatie:
– Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.
7. Samenwerking met de klant:
– Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer's needs, ensuring compatibility and optimal performance.
8. Continue verbetering:
– Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.
Door effectieve ontwerp- en engineeringpraktijken te implementeren, hoogwaardige materialen te selecteren, strenge kwaliteitscontroles, test- en validatieprocedures uit te voeren, te voldoen aan industrienormen, certificeringen te verkrijgen, samen te werken met klanten en continue verbetering te omarmen, zorgen fabrikanten voor de kwaliteit en compatibiliteit van hydraulische cilinders. Deze maatregelen helpen om betrouwbare, hoogwaardige cilinders te leveren die voldoen aan de uiteenlopende behoeften van industrieën en toepassingen.
editor by CX 2023-12-01