Winch Planetary Gearbox for Steel Mill Lifting Equipment

The Winch Planetary Gearbox for Steel Mill Lifting Equipment is a robust mechanical system designed to efficiently convert motor rotation into high torque, essential for lifting heavy loads in steel mills. This gearbox ensures smooth operation and reliability, making it ideal for lifting and moving steel products, machinery, and components within the facility. Its compact design and high durability contribute to enhanced productivity and safety in demanding industrial environments.

Features and Specifications of Winch Planetary Gearbox for Steel Mill Lifting Equipment

Spesifikaasje Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Steel Mill Lifting Equipment - Working Principle

The Winch Planetary Gearbox operates through a series of gears that distribute torque efficiently. It consists of a sun gear, planet gears, and a ring gear, allowing for high reduction ratios and compact design. In steel mills, this gearbox transfers power from the motor to the winch drum, facilitating heavy lifting operations. As the motor turns the sun gear, the planet gears rotate around it, engaging with the ring gear. This unique arrangement ensures smooth and reliable lifting of steel loads, optimizing performance in demanding environments.

Planetêre Fersnellingsbak

Advantages of Winch Planetary Gearbox for Steel Mill Lifting Equipment

  • High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the gearbox's load-bearing capabilities.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant space-saving advantages.
  • Transmission Efficiency: With single-stage efficiency reaching 97%-98%, our multi-stage configurations also demonstrate excellent efficiency performance.
  • Durability and Reliability: Uniform stress distribution within the gearbox contributes to an extended lifespan and reliable operation.
  • Customizability: The gearbox can be tailored to meet various winch requirements, including adjustments in gear ratio, torque, and mounting options.

Selection Guide for Winch Planetary Gearbox

When selecting a Winch Planetary Gearbox for Steel Mill Lifting Equipment, consider the following factors: the required power or torque, gear ratio, operating speed, input type, and output type (spline, hollow, solid, etc.). Assess whether there are external or radial forces at the input or output ends, the operating temperature, and lifespan requirements. Additionally, account for any special needs, such as the ability to operate continuously or withstand shock loads.

Winch Planetary Gearbox

How to Determine Whether the Gearbox Is Overloaded?

To assess if the gearbox is overloaded, consider the following points:

  • Monitor the operating temperature; excessive heat indicates potential overload.
  • Listen for unusual noises such as grinding or rattling, which may suggest stress on the gearbox.
  • Check for vibrations; increased vibration levels can signal excess load.
  • Inspect the output speed; a drop in speed while under load can indicate an overload condition.

Winch Gearbox Overload Indicators

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in advanced drive solutions. The Winch Planetary Gearbox plays a crucial role in steel mill lifting equipment, providing reliable torque and smooth operation essential for heavy lifting tasks. Its robust design ensures efficiency and longevity, making it an ideal choice for demanding industrial applications.

We encourage all customers to customize and purchase our winch planetary gearboxes, tailored to meet your specific requirements and enhance your operational efficiency. Invest in quality, and transform your lifting capabilities today!

Winch Planetary Gearbox

Oanfoljende ynformaasje

Edited

Zqq

RP Techniek BV (EVER-POWER Netherlands Branch)

Post:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Profesjonele produksje Speed Reducer, Worm Gearbox, Sprocket, Rack, Gear, Roller Chain, V-Belt Pulley, Motor, PTO Drive Shaft, Chain CC600, Taper Bushes Fabrikant en Supplier.

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