In modern industrial machinery, the transmission chain is a key component that connects the power source and the actuator. Its design and performance directly affect the overall efficiency, reliability and service life of the machinery. Basic Structure and Function of...
Helical Hypoid Gearmotor for Chain Puller in Car Wash Machine
In the car wash business, a lot of things depend on the gears and motors that drive the equipment. Vehicles need to be cleaned quickly and efficiently, and the equipment needs to be reliable enough to last for years. This is where the helical hypoid gearmotor comes in – a product that is specially designed to meet the demands of car wash machines. The gearmotor is used for chain pullers, which are an essential part of any car wash equipment.
What is a Helical Hypoid Gearmotor?
A helical hypoid gearmotor is a type of gearmotor that is specially designed for applications where maximum efficiency and low noise are required. The gears in these motors are cut at an angle and arranged in a spiral pattern, which helps to reduce noise and increase efficiency. The hypoid gears have a large surface area that allows for better torque transmission, making them ideal for high-torque applications.
Structure of Car Washer Helical Hypoid Speed Reducer
1 | 主动齿轮/Pinion | 25 | 键/Key | 65 | 齿轮箱盖板/Gear case cover |
2 | 从动齿轮/Gear | 26 | 油封/Oil seal | 66 | 内六角沉头螺钉/Hexagon sunk screw |
3 | 主动齿轮轴/Pinion shaft | 27 | 内六角螺钉/Inner hex screw | 67 | 橡胶垫/Rubber gasket |
4 | 从动齿轮/Gear | 28 | 轴承/Anti-friction bearing | 74 | 轴用挡圈/Shaft-circlip |
5 | 主动齿轮轴/Pinion shaft | 29 | 轴承/Anti-friction bearing | 86 | 油封盖/Closing cap |
6 | 从动齿轮/Gear | 30 | 三级齿轮箱/3 stage gear case | 88 | 垫圈/Washer |
7 | 输出轴/Hollow shaft | 31 | 孔用挡圈/Hole-circlip | 118 | 油封/Oil seal |
8 | 油封盖/Closing cap | 32 | 孔用挡圈/Hole-circlip | 201 | 调整垫片/Shimring |
9 | 油封/Oil seal | 33 | 轴承/Anti-friction bearing | 202 | 调整垫片/Shimring |
10 | 输入法兰/Input flange | 34 | 键/Key | 205 | 调整垫片/Shimring |
11 | 轴承/Anti-friction bearing | 35 | 轴承/Anti-friction bearing | 206 | 调整垫片/Shimring |
12 | 孔用挡圈/Hole-circlip | 36 | 轴用挡圈/Shaft-circlip | 207 | 调整垫片/Shimring |
13 | 内六角螺钉/Inner hex screw | 37 | 输出法兰/Output flange | 208 | 调整垫片/Shimring |
14 | 联轴器/Coupling | 38 | 内六角螺钉/Inner hex screw | 209 | 调整垫片/Shimring |
15 | 间隔套/Spacer | 39 | 键/Key | 210 | 调整垫片/Shimring |
16 | 键/Key | 40 | 油塞/Oil plug | 211 | 调整垫片/Shimring |
17 | 排气阀/Breather valve | 41 | 油封/Oil seal | 212 | 调整垫片/Shimring |
18 | 齿轮箱体/Gear case | 42 | 轴用挡圈/Shaft-circlip | 213 | 调整垫片/Shimring |
19 | 圆柱销/Stifte | 43 | 垫片/Gasket | 214 | 调整垫片/Shimring |
20 | 轴承/Anti-friction bearing | 44 | 键/Key | 215 | 调整垫片/Shimring |
21 | 轴承/Anti-friction bearing | 45 | 键/Key | 216 | 调整垫片/Shimring |
22 | 轴承/Anti-friction bearing | 46 | 双向输出轴/Double output shaft | 217 | 调整垫片/Shimring |
23 | 密封纸垫片/Housing gasket | 47 | 单向输出轴/Single output shaft | ||
24 | 轴承/Anti-friction bearing | 48 | 孔用挡圈/Hole-circlip |
Parameters of Helical Hypoid Gearbox for Chain Puller in Car Wash Machine
Size of Input Square Flange in 050-110
Gearbox Size | Flange size | UN | B | C | D | E | F |
KM050 | 80*80 | 80 | 65 | 60 | 90 | 94 | 6.6 |
80*80 | 80 | 65 | 70 | 90 | 94 | 6.6 | |
85*85 | 85 | 65 | 60 | 90 | 98 | 6.6 | |
85*85 | 85 | 65 | 70 | 90 | 98 | 6.6 | |
90*90 | 90 | 65 | 83 | 102 | 106 | 6.6 | |
104*104 | 104 | 65 | 94 | 115 | 120 | 8.8 | |
104*104 | 104 | 65 | 95 | 115 | 120 | 8.8 | |
110*110 | 110 | 65 | 85 | 125 | 131 | 8.8 | |
112*112 | 112 | 65 | 85 | 125 | 131 | 8.8 | |
112*112 | 112 | 65 | 95 | 125 | 131 | 8.8 | |
130*130 | 130 | 65 | 100 | 125 | 140 | 8.8 | |
130*130 | 130 | 65 | 110 | 125 | 140 | 8.8 | |
KM063 | 85*85 | 85 | 75 | 73 | 90 | 98 | 6.6 |
85*85 | 85 | 75 | 80 | 90 | 98 | 6.6 | |
110*110 | 110 | 75 | 85 | 125 | 131 | 8.8 | |
112*112 | 112 | 75 | 85 | 125 | 131 | 8.8 | |
112*112 | 112 | 75 | 95 | 125 | 131 | 8.8 | |
130*130 | 130 | 75 | 100 | 125 | 140 | 8.8 | |
130*130 | 130 | 75 | 110 | 125 | 140 | 8.8 | |
KM075
KM090 |
85*85 | 85 | 82 | 73 | 90 | 98 | 6.6 |
85*85 | 85 | 82 | 80 | 90 | 98 | 6.6 | |
110*110 | 110 | 82 | 85 | 125 | 131 | 8.8 | |
110*110 | 110 | 82 | 92 | 125 | 131 | 8.8 | |
130*130 | 130 | 82 | 100 | 125 | 140 | 8.8 | |
130*130 | 130 | 82 | 110 | 125 | 140 | 8.8 |
KM Series Helical Hypoid Gear Reducer Features
The hypoid gear drive offers large gear ratios.
It provides high output torque, superior efficiency, and promotes energy conservation and environmental protection.
Constructed from high-quality aluminum alloy, it is lightweight and resistant to rust.
It operates smoothly with low noise, suitable for extended use in harsh conditions.
It has an attractive appearance, long-lasting durability, and a compact size.
Designed for versatile installation, it is widely applicable and user-friendly.
The mounting dimensions of the KM series are compatible with the RV series worm gear units (except for some differences in the RV050 and KM50 models).
Its modular and multi-structure design can adapt to a variety of conditions.
Advantages of Using a Helical Hypoid Gear Reducer for Chain Puller in Car Washing Machine
- High efficiency and low noise
- Smooth operation
- High torque transmission
- Durable and reliable
- Reduced maintenance costs
Choosing the Right Helical Hypoid Reduction Gearbox for Your Car Wash Machine
When choosing a helical hypoid gearmotor for your car wash machine, you need to consider several factors, such as the speed and torque required, environmental conditions, and the size and weight of the equipment. It is important to consult with a professional to ensure that you select the right gearmotor for your specific application.
- Required torque and speed
- Operating environment
- Space limitations
- Mounting options
- Efficiency requirements
Installation Process of Helical Hypoid Gearbox and Motor
The installation process of a helical hypoid reducer and motor is critical to ensuring that your car wash machine runs smoothly and efficiently. Here are the steps involved in the installation process:
- Install the motor onto the gearmotor using the provided mounting hardware
- Attach the gearmotor to the chain puller using a mounting bracket
- Connect the electrical wires to the motor and gearmotor according to the manufacturer's specifications
- Test the equipment to ensure that it is running smoothly and efficiently
Common Problems and Solutions of Using Helical Hypoid Speed Reducer for Chain Puller in Car Wash Machines
While helical hypoid gearmotors are designed to be reliable and efficient, they can sometimes experience problems that affect their performance. Here are some common problems that you may encounter when using a helical hypoid gearmotor for chain puller in a car wash machine, along with their solutions:
Possible Issue | Solution |
---|---|
Excessive noise during operation | Check for misalignment and lubrication issues. Adjust or replace components if necessary. |
Lack of power transmission | Inspect for damage or wear on gears. Replace damaged parts and ensure proper lubrication. |
Overheating | Check for inadequate ventilation or excessive load. Adjust cooling systems and reduce load if needed. |
Leakage of lubricant | Inspect seals and gaskets. Replace damaged components and refill lubricant as required. |
Motors For Car Wash Machine
The relationship between gearboxes and motors in car wash machines is symbiotic. The gearbox, such as the helical hypoid gearmotor, provides the necessary torque and speed conversion to drive the various functions of the machine. The motor, on the other hand, supplies the power required for the gearbox to function effectively. Together, they ensure the smooth operation and efficient performance of the car wash machine.
At our company, we not only provide high-quality helical hypoid gearmotors but also offer a wide range of motors specifically designed for car wash machines. Our motors are reliable, durable, and tailored to meet the unique requirements of the car wash industry. Explore our products and contact us to make a purchase.
À propos de nous
RP Techniek BV is the Dutch sales agent of Ever-power Group, a leading manufacturer and supplier of industrial power transmission components. Our company specializes in car wash machine gearboxes, catering to a wide range of customers in Europe and America. We have established a strong reputation for delivering high-quality gearboxes that are widely popular in various cities and countries, including Netherlands, Holland, Amsterdam, Rotterdam, Den Haag, Utrecht, Eindhoven, Maastricht, Groningen, Leiden, Breda, Arnhem, Belgium, Brussels, Antwerp, Ghent, Bruges, German, Dusseldorf, Cologne, Hamburg, Berlin, Frankfurt, London, Birmingham, Manchester, and more.
With our state-of-the-art production facilities and a commitment to excellence, we ensure the highest level of product quality, competitive pricing, and exceptional customer service. Our car wash machine gearboxes are designed to meet the demanding requirements of the industry.
If you are looking for high-quality car wash equipment, including helical hypoid gearmotors and motors, look no further than RP Techniek BV. Contact us today to learn more about our products and how we can help you improve the efficiency and performance of your car wash business.
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