Winch Planetary Gearbox for Towing Winches

The Winch Planetary Gearbox for Towing Winches is a crucial component designed to enhance the efficiency and power of towing operations. This gearbox utilizes a planetary gear system, which allows for high torque transmission in a compact design. It is specifically engineered for towing winches, providing reliable performance when pulling heavy loads. With its robust construction, this gearbox ensures durability and smooth operation, making it an essential part of any towing setup.

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Features and Specifications of Winch Planetary Gearbox for Towing Winches

Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Towing Winches - Working Principle

The Winch Planetary Gearbox operates through a series of gears that efficiently transmit power from the motor to the winch drum. Its basic structure includes a central sun gear, planet gears that rotate around it, and a ring gear. This arrangement allows for a compact and sturdy design, significantly increasing torque while reducing speed. In towing applications, as the motor turns the sun gear, the planet gears engage with the ring gear, creating a powerful, controlled pull. This mechanism ensures reliable operation in various towing scenarios, making it ideal for heavy lifting tasks.

Planetary Gear System

Advantages of Winch Planetary Gearbox for Towing Winches

  • High Torque and Load Capacity: The multi-tooth engagement design effectively distributes loads, enhancing overall load-bearing capabilities.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, the compact size of our planetary gearbox allows for better space utilization.
  • Transmission Efficiency: Achieving single-stage efficiency rates of 97%-98%, our gearbox also performs excellently in multi-stage configurations.
  • Durability and Reliability: Uniform stress distribution contributes to an extended service life, ensuring dependable performance over time.
  • Customizability: Tailored to meet various winching needs, the gearbox can be adjusted for gear ratios, torque, and mounting options.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for towing winches, consider the following factors: the power or torque requirements, the gear ratio, and the rotational speed. Assess the input and output types, including spline, hollow, or solid configurations. Evaluate external forces or radial loads on the input or output ends, operating temperature conditions, and expected lifespan. Additionally, consider any special requirements such as continuous operation or shock loads to ensure optimal performance.

Winch Planetary Gearbox for Towing Winches

How to Determine Whether the Gearbox Is Overloaded?

To assess if a winch planetary gearbox is overloaded, consider the following points:

1. **Unusual Noises**: Listen for grinding or straining sounds during operation, indicating excessive stress.
2. **Temperature Check**: An overheated gearbox can signify overload; excessive heat can damage components.
3. **Performance Decrease**: If the winch struggles to lift loads it previously handled easily, this may indicate an overload condition.
4. **Vibration**: Noticeable vibrations during operation can mean internal issues linked to overloading.

Winch Gearbox Overload Indicators

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gear solutions. The Winch Planetary Gearbox for Towing Winches plays a crucial role in enhancing the efficiency and reliability of towing applications. Its design ensures smooth operation and maximum torque transfer, making it indispensable for various industries. We encourage all customers to consider customizing and purchasing this essential gearbox to optimize their winching systems and achieve better performance.

Winch Planetary Gearbox

Weitere Informationen

Edited

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RP Techniek BV (EVER-POWER Niederlande Niederlassung)

Mail:

polman.rob@rptechniek.nl
harmens.paul@rptechniek.nl
sales@netherlandsdrive.com

Professionelle Produktion von Untersetzungsgetrieben, Schneckengetrieben, Kettenrädern, Zahnstangen, Zahnrädern, Rollenketten, Keilriemenscheiben, Motoren, Zapfwellen, Ketten CC600 und Kegelbuchsen.

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