Produktbeschreibung
We can produce conveyor rollers of various standards, diameters, lengths, and types
Welcome to write to us
Description | Fabrication Services flat belt idler pulley for belt conveyor |
Anwendung | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
Pipe/Tube/Shell | 1)Material:Q235 Steel 2)Diameter:219mm-3000mm 3)Length:500mm-5000mm,depends on the belt width of the conveyor |
Shaft/Axis | Material:#45 Steel |
Bearing | Big roving crack, deep groove ball with double sealing |
Welding | Pipe and bearing housing with automatic welding |
Surface | Smooth steel color surface, rubber lagging surface |
Color | Red,green,blue or as require |
Service life | More than 30,000 hours |
Standard | GB,ISO,DIN,CEMA,JIS |
Our Pulley Features:
Conveyor Pulley Test | 1. All butt welds shall be full Penetration 2. All welds to be full seal welds to prevent rust 3. Shell seam welds are submerged arc (SAW) 4. Includes stress relieving of shell prior to machining 5. Ultrasonic testing of all shafts 6. Drillings for Temperature probe / vibration analysis device 7. Remove all butts and sharp edges |
Conveyor Pulley Shaft Selection | The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys – ZheJiang HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance. |
Conveyor Pulley Shell Material | Q345B Carbon Steel GR350 Carbon Steel ANSI 4140 Alloy Steel ASTM A514B Stainless Steel |
Bearing House | SKF/NSK/FAG/INA/HRB/LYC, as customer request. |
Conveyor Pulley Lagging | Plain rubber lagging, Herringbone and Diamond grooves are all available . Hot Vulcanised Durometer . Hardness 50-55-65 Shore A, M Grade . Oil Resistant, Heat Resistant FRAS |
Comprising | •Drive pulley, Head pulley and Tail Pulleys •Take-Up Pulleys, •Snub pulley & Bend Pulleys •Self Cleaning Spiral Wing pulley & Drum Pulleys |
Significant advantages | • The thick pulley shell absorbs more stress. • The large crown angle provides superior belt tracking capabilities. • True concentric machining provides: • maximum contact with the belt, • consistent belt content discharge, • less deflection of shaft, • less stress on the bearings |
Verfügbar Conveyor Pulley Designs |
•Liveshaft or Deadshaft types. •Flat or crowned shell. •Taconite, labyrinth or speciality seals. •Oil or grease lubricated. •Self centering or low pressure lock element designs. |
In addition to the structural drum pulley advantages, we provide additional services with every conveyor pulley order:
• Engineering capabilities.(We can engineer and custom build pulleys to your requirements utilizing software tools such as Finite Element Analysis).
• In- house manufactured hubs and shafts.
• This ensures consistency and compatibility of components of the pulley.
• Reinforced Mine Duty pulleys are available.
• In- house assembly of complete pulley unit including: bushing, shaft, bearings and gear box.
• Dynamic or Static balancing upon request.
Besides we can manufacture the conveyor drum pulley according to the buyers' requirements
What kinds of Conveyor Pulleys we can manufacture:
·Conveyor head pulley, Conveyor drive pulley, Conveyor bend pulley, Conveyor Tail Pulley
·Conveyor tension pulley, Conveyor snub Pulley, Conveyor Wing Pulley, Conveyor take up Pulley and so on
Our workshop
Our packaging
our products
Unser Zertifikat
Unternehmensprofil
ITALY CHINAMFG OU GROUP is a CHINAMFG international companies in the world advanced level . REAL is a registered trademark of CHINAMFG OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CHINAMFG OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China ‘s roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CHINAMFG Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CHINAMFG OU GROUP authorized HangZhou CHINAMFG Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CHINAMFG OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CHINAMFG joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CHINAMFG Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It's a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CHINAMFG ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CHINAMFG OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People's Republic of China , the company has been identified as CHINAMFG trademarks in dHangZhou city committee. Enhance the brand of ‘YI LUN'.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.
HangZhou CHINAMFG Conveying Co., Ltd | |
Name | roller,idler,pulley |
Material | Stainless Steelseamless pipe, welded pipe |
Size | Any size as your demand |
Color | Red, yellow,any color as your demand |
Standard | ISO 9001:2000 , BV Certificate |
MOQ | 10-50 pcs |
Bearing | 6204,6205,6206,6305 ect |
Shaft diameter | 20-40 mm |
Pipe diameter | 60-219 mm |
Type | DT75,DTII,DTIIA,TK,TKII |
OEM | Welcome |
Lifetime | At least 5000 hours |
Material for transport | Coal,Ore,Clinker,grain,plant,fertilizer,ect |
Paint | Common paint and baking varnish |
Producing capacity | 1500pcs per day |
Payment Term | TT, L/C |
Loading port | ZheJiang ,HangZhou |
Production Time | 7-15days after getting the deposite |
Technische Daten | 1.Large capacity,2.High speed.3.Easy to install,repaire and maintenance.4.High output,efficiency,low noise. |
Advantage | 1.Best price.2.Quality control whole process.3.Quick,efficient,comprehensive service. |
Häufig gestellte Fragen
1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Alway
s final Inspection before shipment;
3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts
4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian
Material: | Carbon Steel |
---|---|
Surface Treatment: | Polishing |
Motor Type: | Frequency Control Motor |
Installation: | Turning |
Thickness of Rubber Surface: | 8mm 10mm 12mm 15mm 20mm |
Diameter: | 159—2000mm |
Anpassung: |
Verfügbar
| Kundenspezifische Anfrage |
---|
How do multiple pulleys in a block and tackle system work together?
In a block and tackle system, multiple pulleys are used in combination to create a mechanical advantage, allowing for easier lifting of heavy loads. The pulleys in a block and tackle system work together in the following manner:
1. Load Distribution: The weight of the load to be lifted is distributed over multiple strands of rope or cable that pass through the pulleys. This distribution of weight helps in reducing the force required to lift the load.
2. Mechanical Advantage: The mechanical advantage in a block and tackle system is achieved by increasing the number of rope segments that support the load. Each additional pulley increases the number of rope segments, which in turn reduces the amount of force needed to lift the load. The mechanical advantage is equal to the number of segments of rope supporting the load.
3. Tension Distribution: As the load is lifted, the tension in the rope or cable changes. In a block and tackle system, the tension is distributed among the various segments of rope or cable connected to the pulleys. This distribution of tension ensures that the load is lifted evenly and prevents excessive stress on any single rope segment.
4. Rope Arrangement: The pulleys in a block and tackle system are arranged in two sets: the fixed pulleys and the movable pulleys. The fixed pulleys are attached to a fixed point, such as a beam or a ceiling, and do not move. The movable pulleys are attached to the load being lifted and can move freely. The arrangement of the pulleys determines the mechanical advantage and the direction of force required to lift the load.
By combining these principles, multiple pulleys in a block and tackle system allow for the effective lifting of heavy loads with reduced effort. The mechanical advantage provided by the pulleys makes it possible to lift loads that would otherwise be too heavy to lift manually. Block and tackle systems are commonly used in various applications, including construction, rigging, sailing, and theatrical setups.
What is the importance of proper pulley alignment and tensioning?
Proper pulley alignment and tensioning are critical factors in ensuring the efficient and reliable operation of pulley systems. They play a significant role in maximizing power transmission, minimizing wear and tear, and maintaining the overall performance and longevity of the system. Here's the importance of proper pulley alignment and tensioning:
1. Power Transmission Efficiency:
Proper pulley alignment and tensioning ensure optimal power transmission efficiency. When pulleys are misaligned or belts/chains are improperly tensioned, energy is wasted due to increased friction and slippage. This results in decreased power transfer and reduced system efficiency. By aligning the pulleys parallel to each other and applying the correct tension to the belts or chains, the system can achieve maximum power transmission, minimizing energy losses.
2. Belt/Chain Longevity:
Correct pulley alignment and tensioning contribute to the longevity of belts and chains. Misalignment and inadequate tension can cause uneven wear, excessive stretching, and premature failure of the belts or chains. Proper alignment and tension distribute the load evenly across the belts or chains, reducing stress and extending their lifespan. This helps to avoid unplanned downtime, maintenance costs, and the need for frequent belt/chain replacements.
3. Reduced Noise and Vibration:
Improper pulley alignment and tensioning can lead to increased noise and vibration in the system. Misaligned pulleys or loose belts/chains can cause excessive vibration, resulting in noise, equipment damage, and discomfort to operators or nearby personnel. Proper alignment and tensioning help minimize vibration, ensuring quieter operation and a more comfortable working environment.
4. System Reliability and Safety:
Proper alignment and tensioning contribute to the overall reliability and safety of pulley systems. Misaligned pulleys or loose belts/chains can lead to unexpected failures, breakdowns, or accidents. Over-tensioning can also cause excessive stress on components and increase the risk of system failures. By maintaining proper alignment and tension, the system operates within its design parameters, reducing the likelihood of unexpected failures and ensuring the safety of operators and equipment.
5. Improved Performance:
Correct pulley alignment and tensioning enhance the overall performance of the system. Properly tensioned belts or chains provide better grip and traction, allowing for smoother and more precise movement of the driven components. This results in improved speed control, reduced slippage, and enhanced accuracy in applications such as conveyor systems, machine tools, and automotive engines.
6. Maintenance and Cost Savings:
Proper pulley alignment and tensioning can lead to significant maintenance and cost savings. Well-aligned pulleys and correctly tensioned belts or chains experience less wear and require fewer adjustments. This reduces the frequency of maintenance tasks, such as belt/chain replacements, realignments, and re-tensioning. Additionally, by maximizing power transmission efficiency and minimizing wear, proper alignment and tensioning help reduce energy consumption and lower operating costs.
In conclusion, proper pulley alignment and tensioning are crucial for achieving optimal power transmission efficiency, prolonging the lifespan of belts or chains, reducing noise and vibration, ensuring system reliability and safety, improving performance, and realizing maintenance and cost savings. It is essential to follow manufacturer guidelines and perform regular inspections and adjustments to maintain proper alignment and tension in pulley systems.
Welche Vorteile bietet die Verwendung von Riemenscheiben zur Steigerung der mechanischen Leistung?
Die Verwendung von Riemenscheiben zur mechanischen Verstärkung bietet in verschiedenen Anwendungen mehrere Vorteile. Hier sind die wichtigsten Vorteile:
1. Höhere Hubkapazität: Einer der Hauptvorteile der Verwendung von Seilrollen zur mechanischen Verstärkung besteht darin, dass sie das Heben schwererer Lasten mit weniger Kraftaufwand ermöglichen. Indem sie die Last auf mehrere Seil- oder Riemensegmente verteilen, reduzieren Seilrollen die zum Heben der Last erforderliche Kraft. Dies ist insbesondere in Szenarien von Vorteil, in denen manuelles Heben oder begrenzte Kraft erforderlich sind.
2. Einfachere Handhabung von Lasten: Flaschenzüge erleichtern die Handhabung und Kontrolle schwerer Lasten. Der mechanische Vorteil der Flaschenzüge verringert die zum Bewegen oder Anheben der Last erforderliche Kraft, sodass der Bediener weniger Kraft aufwenden muss. Dadurch werden Aufgaben wie das Anheben, Absenken und Positionieren schwerer Objekte einfacher und weniger körperlich anstrengend.
3. Sicherheit und Verletzungsprävention: Flaschenzüge verringern den Kraftaufwand beim Heben schwerer Lasten und tragen so zu mehr Sicherheit und Verletzungsprävention bei. Wenn der Bediener weniger körperliche Anstrengung aufwenden muss, verringert sich das Risiko von Zerrungen, Verstauchungen und anderen hebebedingten Verletzungen erheblich. Flaschenzüge ermöglichen eine kontrollierte und sanftere Lastbewegung und minimieren das Risiko plötzlicher Verschiebungen oder Stürze, die zu Unfällen führen könnten.
4. Präzise Lastpositionierung: Flaschenzugsysteme ermöglichen eine präzise Kontrolle der Lastpositionierung. Durch die Verwendung mehrerer Flaschenzüge und die Anpassung der Spannung im Seil oder Riemen können Bediener präzise vertikale und horizontale Bewegungen der Last erreichen. Dieses Maß an Kontrolle ist besonders wertvoll bei Anwendungen, bei denen schwere Objekte präzise platziert werden müssen, wie z. B. im Bauwesen, in der Fertigung und bei der Materialhandhabung.
5. Vielseitigkeit und Anpassungsfähigkeit: Riemenscheiben bieten Vielseitigkeit und Anpassungsfähigkeit in verschiedenen Anwendungen. Sie können in verschiedenen Anordnungen und Kombinationen konfiguriert werden, um je nach den Anforderungen der Aufgabe oder Last spezifische mechanische Vorteile zu erzielen. Riemenscheiben können problemlos in vorhandene Systeme integriert oder in kundenspezifische Konfigurationen eingebaut werden, wodurch sie sich sehr gut an unterschiedliche Situationen anpassen lassen.
6. Effiziente Kraftübertragung: Riemenscheiben sorgen für eine effiziente Kraftübertragung in mechanischen Systemen. Sie ermöglichen die Übertragung von Drehbewegungen und Kraft von einer Komponente auf eine andere mit minimalem Energieverlust. Der Einsatz von Riemenscheiben ermöglicht eine Optimierung der Kraftübertragung und gewährleistet eine effektive Nutzung der verfügbaren Kraftquellen.
7. Kosteneffizienz: Die Verwendung von Riemenscheiben zur mechanischen Verstärkung kann im Vergleich zu alternativen Methoden kostengünstig sein. Riemenscheiben sind relativ einfache und kostengünstige Geräte, die leicht erhältlich sind. Sie erfordern nur minimale Wartung und haben eine lange Lebensdauer. Darüber hinaus können Riemenscheibensysteme häufig ohne komplexe und teure Ausrüstung entworfen und implementiert werden.
Zusammenfassend lässt sich sagen, dass die Verwendung von Riemenscheiben zur mechanischen Verstärkung Vorteile wie erhöhte Hubkapazität, einfachere Lasthandhabung, Sicherheit und Verletzungsprävention, präzise Lastpositionierung, Vielseitigkeit, effiziente Kraftübertragung und Kosteneffizienz bietet. Diese Vorteile machen Riemenscheiben zu einem wertvollen Werkzeug in einer Vielzahl von Branchen und Anwendungen.
Herausgeber von CX
2023-12-14