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Turndown ratio in AC motor speed control

When choosing a motor for an application, a primary consideration is the speed range it will be operated in. Whenever a motor is operate substantially slower than its rated base speed, several potential adverse effects may come into perform, including reduced cooling effectiveness, reduced power effectiveness and a change in the motor's quickness and speed reducer gearbox torque features. To mitigate this issue, some motors and speed controllers have already been designed especially to operate a vehicle lots at low speeds with precise control.

Most domestic and commercial motor applications use 3-phase asynchronous induction motors, which operate at a speed that's determined by the frequency of the supply power. When a credit card applicatoin operates at a continuous speed, the thing that is required could be a gearbox or rate reducer that brings the engine speed down to the required level. Nevertheless, many applications require the speed of the electric motor to be varied during operation.

This is generally achieved using a VFD or Variable Frequency Drive, which controls the speed by modifying the frequency fed to the motor. Selecting the most appropriate electric motor and VFD type depends on a variety of factors, however, it's important to first look at the way the characteristics of a motor change when the swiftness is reduced.

A motor usually has a base speed, specified by the manufacturer, that it is certainly made to operate at. However, if a motor is managed below the base speed, it may experience reduced effectiveness of the coolant system. Especially with frequently used Totally Enclosed Fan Cooled (TEFC) and ODP (Open Drip Proof) motors, where in fact the cooling program consists mainly of a shaft-mounted fan, a decrease in speed results in decreased airflow over the motor and loss of cooling, and high temperature buildup occurs. Particularly when the electric motor is operated with full torque at low speeds, heat can quickly build up inside the motor to damaging levels.

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