Many of our projects are exclusive within the industry and represent probably the most challenging sizes and geometries of gears produced today. We maintain a wide range of rare gear shaping tools and also advanced CNC milling and turning centers, that allows us to produce a vast selection of gear, sprocket, function, and rack sizes, styles, and patterns.
To attain the high rack strength the customer required, the root of one's teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness gear rack for Woodworking Industry tolerances on the back and sides of the rack.
The customer needed an upgraded part which is necessary to the procedure of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Many times customers e mail us because OEM parts are no more available or are price prohibitive. Often, clients have found that the quality of replacement parts made by us exceed the quality their OEM parts.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, 
Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can create. The part shown this is a helical equipment rack that is used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the considerable know-how of our skilled experts in both device and machine engineering, our customers benefit from a unique synergy effect leading to a higher service lifestyle of both machine and equipment, as well as an optimal formed component quality. We aim to surpass your expectations and make sure your success with our quality.
For a long time, a machine tool builder had produced their own precision gear racks to attain ultra-precise positioning on their machines. They also required this because their crucial customers demanded that their devices maintain accurate positioning without any mistake compensation on the axis.
To save costs, they wanted to look for a gear rack provider who could achieve the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) gear rack, which experienced a total pitch deviation of less than twelve microns (