Winch Planetary Gearbox for Crawler Cranes

The Winch Planetary Gearbox for Crawler Cranes is a crucial component designed to enhance the lifting and pulling capabilities of crawler cranes. This gearbox optimizes torque transmission, allowing for smooth and efficient operation during heavy lifting tasks. Its planetary design ensures durability and reliability, making it ideal for construction sites where precision and power are essential. By facilitating controlled movement, it significantly improves the crane’s overall performance and productivity.

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Features and Specifications of Winch Planetary Gearbox for Crawler Cranes

Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
يكتب Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

Winch Planetary Gearbox for Crawler Cranes - Working Principle

The winch planetary gearbox is a crucial component in crawler cranes, designed to efficiently transmit power from the motor to the winch. Its basic structure includes a sun gear, planet gears, and a ring gear, all enclosed in a compact housing. When the motor rotates the sun gear, the planet gears revolve around it, transferring motion to the ring gear. This mechanism provides high torque and reduced speed, essential for lifting heavy loads with precision. In crawler cranes, the gearbox ensures smooth operation while hoisting and maneuvering loads on various terrains.

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Advantages of Winch Planetary Gearbox for Crawler Cranes

  • High Torque and Load Capacity: The multi-tooth meshing design effectively distributes loads, enhancing the overall load-bearing capacity.
  • Compactness and Space Efficiency: Compared to traditional gearboxes, our planetary gearbox offers significant size advantages, allowing for easier integration into crawler crane designs.
  • Transmission Efficiency: Achieving an impressive single-stage efficiency of 97%-98%, our gearbox maintains high performance even in multi-stage configurations.
  • Durability and Reliability: The uniform stress distribution within the gearbox contributes to a longer lifespan and reliable operation under heavy loads.
  • Customizability: Designed to meet diverse winch requirements, the gearbox can be tailored in terms of gear ratio, torque, and mounting options.

Selection Guide for Winch Planetary Gearbox

When selecting a winch planetary gearbox for crawler cranes, consider the following factors: the power or torque requirements, the gear ratio, and the operating speed. Evaluate the input and output types, such as spline, hollow, or solid. Assess whether there are external or radial forces on the input or output ends, as well as the working temperature. Additionally, consider the required lifespan and any special needs, like continuous operation or shock loading conditions.

Winch Planetary Gearbox for Crawler Cranes

How to Determine Whether the Gearbox Is Overloaded?

To assess if the gearbox is overloaded, consider the following points:

1. **Unusual Noise**: Listen for grinding or whining sounds, indicating excessive strain on the gears.
2. **Temperature Increase**: Monitor the operating temperature; a significant rise suggests overloading.
3. **Vibration Levels**: Excessive vibrations can be a sign of misalignment or overload.
4. **Performance Issues**: Noticeable loss of power or sluggish operation may indicate that the gearbox is under stress.

Winch Gearbox Analysis

Winch Planetary Gearbox Manufacturer

RP Techniek is the Dutch sales agent for Ever-power Group, specializing in high-quality gearboxes for various applications. The Winch Planetary Gearbox plays a crucial role in crawler crane operations, providing efficient power transmission and enhancing lifting capabilities. With its robust design and precision engineering, this gearbox ensures optimal performance in challenging environments.

We encourage customers to customize and purchase our winch planetary gearboxes to meet their specific needs and improve their machinery's efficiency. Invest in reliability and performance today!

Winch Planetary Gearbox

معلومات إضافية

Edited

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RP Techniek BV (فرع هولندا EVER-POWER)

بريد:

بولمان.روب@rptechniek.nl
هارمينس.بول@rptechniek.nl
sales@netherlandsdrive.com

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